基于国产自主安全数控系统的误差补偿方法及应用

Error compensation methods and applications based on a domestically developed secure and self-controlled CNC system

  • 摘要: 为了研究数控系统中误差补偿实现方法,提出国产平台数控系统架构方案、误差补偿流程和方法。针对数控系统架构分别研究了基于非实时域与实时域融合的分层-模块化整体架构,国产CPU技术方案,数控系统信息安全方案。针对误差补偿研究了几何误差、轮廓误差、热误差补偿的方法和补偿流程。基于开发的GSK国产数控系统,开展补偿效果验证,几何误差补偿后,测试使用的加工中心4条体对角线精度都得到大幅度提升;轮廓误差补偿后,圆度误差和换向点的反向跃冲有效降低;热误差补偿后,机床主轴热变形导致的机床加工尺寸偏差大幅降低。研究结果为国产高性能数控系统和误差补偿功能的开发提供参考。

     

    Abstract: To explore the implementation methods of error compensation in CNC systems, an architecture scheme as well as error compensation processes and methods for CNC systems based on domestic platforms are proposed. Research is conducted on the hierarchical-modular overall architecture integrated with non-real-time and real-time domains, the technical scheme of domestic CPUs and the information security scheme of CNC systems for the CNC system architecture respectively. Research is carried out on the methods and processes for geometric error, contour error and thermal error compensation in terms of error compensation. Verification on compensation effects is performed based on the developed GSK domestic CNC system. After geometric error compensation, the accuracy of the four body diagonals of the machining center adopted in the test is significantly improved. After contour error compensation, the roundness error and reverse overshoot at commutation points are effectively reduced. After thermal error compensation, the machining dimensional deviation of machine tools caused by thermal deformation of machine tool spindles is greatly decreased. The research results provide a reference for the development of high-performance domestic CNC systems and their error compensation functions.

     

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