基于六轴机械臂的气溶胶曲面共形打印路径优化研究

Research on optimising conformal printing paths for aerosol surfaces using six-axis robotic arms

  • 摘要: 针对气溶胶微喷射打印在传统三轴运动架构上具有局限性,难以满足曲面打印需求的问题,构建了基于六轴机械臂气溶胶多维度微喷射打印平台,并建立了机器人运动学模型,提出了一种曲面共形打印路径的优化方法。该方法采用曲率自适应点密度调整策略,通过线性插值在高曲率区域增加路径点,并结合Savitzky-Golay滤波与三阶非均匀有理B样条(non-uniform rational B-splines, NURBS)曲线拟合,实现轨迹平滑。同时,通过关节空间优化与Butterworth低通滤波,提高机械臂运动稳定性。仿真结果表明,优化后路径平滑度指数由0.235降至0.102,降低56.60%,曲率连续性指数由0.704提升至0.848,提高20.45%。实验结果表明,该方法能减少曲面打印拐角处墨滴沉积与溅射现象,并保持电阻稳定性,有效提高曲面共形打印质量。

     

    Abstract: In view of the limitations of aerosol microjet printing in the traditional three-axis motion architecture and the difficulty of meeting the requirements of curved surface printing, a multi-dimensional aerosol micro-jet printing platform based on a six-axis robotic arm was designed and developed, and a robot kinematic model was established to propose a method for optimizing the surface conformal printing path. The curvature-based adaptive point density adjustment strategy was adopted to increase the waypoints in the high curvature region by linear interpolation, combined with Savitzky-Golay filter and third-order non-uniform rational B-spline (NURBS) curve fitting to achieve trajectory smoothing, and the motion stability of the manipulator was improved by joint space optimization and Butterworth low-pass filtering. The simulation results show that the optimized path smoothness index decreases from 0.235 to 0.102, a decrease of 56.60%, and the curvature continuity index increases from 0.704 to 0.848, an increase of 20.45%. The experimental results show that the proposed method can reduce the deposition and sputtering phenomenon of ink droplets at the corners of the surface printing, maintain the resistance stability, and effectively improve the quality of conformal printing.

     

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