面向碳纤维树脂基复合材料的电场驱动3D打印规律研究

Research on the principles of electric field-driven 3D printing for carbon fiber reinforced resin-based composites

  • 摘要: 碳纤维树脂基复合材料因其表面粗糙度大及各向异性特征,给电路制造带来了诸多挑战。采用一种基于电场驱动的3D打印方法在该基底上制造电路。通过实验观察纤维束间距与打印喷头对电场强度的影响,揭示了打印电压、打印速度等工艺参数对制造电路精度和线宽一致性的影响规律,实现了最小线宽为138 μm的电路制造。制造的样件电阻为0.5 Ω,在3 V电压下最高温度可达82 °C,并能在60 s内完成除冰。研究结果为碳纤维树脂基底一体化制造电路提供理论依据。

     

    Abstract: Carbon fiber resin-based composites present numerous challenges in circuit fabrication due to their high surface roughness and anisotropic characteristics. A field-driven 3D printing method was employed to fabricate circuits on this substrate. Experimental observations revealed the influence of fiber bundle spacing and printing nozzle on electric field intensity, elucidating the impact of process parameters such as printing voltage and speed on circuit accuracy and line width uniformity. Circuits with a minimum line width of 138 μm were successfully fabricated. The produced sample exhibited a resistance of 0.5 Ω, reached a peak temperature of 82 °C at 3 V, and completed the de-icing process within 60 s. These findings provide a theoretical foundation for integrated circuit fabrication on carbon fiber resin substrates.

     

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