基于数字孪生的SMT产线性能预测

Performance prediction of SMT production lines based on digital twin technology

  • 摘要: 电子制造领域对表面贴装技术(surface mounted technology, SMT)产线性能优化需求持续提升,传统预测方法难以应对多设备协同、多工序耦合及多变量动态交互的复杂性。文章基于数字孪生相关理论对SMT产线性能预测问题展开研究。首先,针对SMT产线,构建涵盖加工设备数量、物流、产品与仓储的普适性影响因素体系。其次,利用FlexSim仿真软件对SMT产线群的不同构型进行仿真,提取加工率、空闲率、阻塞率和输出量作为产线性能预测的关键指标,并通过过采样技术(synthetic minority over-sampling technique, SMOTE)将样本扩增。最后,结合K-means++算法构建性能模式划分模型,实现不同构型条件下产线性能状态的判别与预测。结果表明,性能模式与设备规模、物流资源配置及空间布局之间存在对应关系,为SMT产线构型优化与性能改进提供了分析依据。

     

    Abstract: In the electronics manufacturing industry, the demand for performance optimization of surface mounted technology (SMT) production lines has been continuously increasing. Traditional prediction methods are often inadequate for handling the complexity arising from multi-equipment collaboration, multi-process coupling, and dynamic interactions among multiple variables. In this study, the performance prediction problem of SMT production lines is investigated based on digital twin theory. Firstly, focusing on SMT production lines, a general influencing factor system is established, including processing equipment quantity, logistics conditions, product characteristics, and storage factors. Subsequently, simulation experiments under different production line configurations are conducted using FlexSim simulation software. Processing rate, idle rate, blocking rate, and throughput are extracted as key indicators for production line performance prediction. The dataset is then expanded through the SMOTE oversampling technique. Finally, a performance pattern classification model is constructed based on the K-means++ algorithm to identify and predict production line performance states under different configuration conditions. The results indicate that performance patterns are closely related to equipment scale, logistics resource allocation, and spatial layout. The proposed approach provides analytical support for configuration optimization and performance improvement of SMT production lines.

     

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