切削加工过程材料动态变形原位测量技术研究进展

Research progress on in-situ measurement technique for dynamic deformation during the cutting process

  • 摘要: 综述了切削过程材料动态变形原位测量技术研究进展,重点围绕直角切削实验平台、切削原位成像系统以及基于图像处理技术的变形场计算三方面展开。首先,总结了不同类型直角切削实验平台的搭建思路及其在切削机理研究和切削变形原位观测方面的优势。其次,分析了单光路和双光路原位成像系统的组成结构,归纳了原位成像系统在切削区动态变形与切屑形成过程中的应用特点。最后,梳理了基于图像处理的变形区多物理场计算方法,探讨了切削变形区运动学场和热-力学场同步测量的研究进展。综述表明,切削原位测量技术有助于推动由宏观结果分析向微观机制解析演进的切削机理研究模式转变,为揭示切削去除过程材料塑性变形、局部失稳和断裂机制提供了重要数据支撑。未来,该研究领域将在高时空分辨、多物理场同步测量与智能图像分析等方向持续发展。

     

    Abstract: Recent advances in in-situ measurement techniques for dynamic material deformation during cutting are reviewed, with particular emphasis on orthogonal cutting experimental platforms, in-situ imaging systems, and deformation field calculation based on image processing techniques. Firstly, the development strategies of different types of orthogonal cutting experimental platforms are summarized, together with their advantages in cutting mechanism investigation and in-situ measurement of cutting process. Subsequently, the configurations of single-optical-path and dual-optical-path in-situ imaging systems are analyzed. Their application characteristics in capturing the dynamic deformation behavior and chip formation process within the cutting zone are discussed. Finally, the calculation methods for multi-physical fields in the deformation zone based on image processing techniques are reviewed, particularly the progress in synchronous measurement of kinematic fields and thermo-mechanical fields. The review indicates that in-situ measurement technologies facilitate the transition of cutting mechanism research from macroscopic result analysis toward microscopic mechanism interpretation, thereby providing important experimental data for revealing the mechanisms of plastic deformation, local instability, and fracture during material removal. In the future, this research field is expected to continue advancing toward higher spatiotemporal resolution, synchronous multi-physical field measurement, and intelligent image analysis.

     

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