基于白光干涉的大口径微光学元件超精密单点车削原位测量

On-machine measurement for ultra-precision single-point turning of large-aperture micro-optical elements based on white-light interferometry

  • 摘要: 大口径微光学元件在半导体光刻、天文学等领域至关重要,其制造精度极高,需采用精密表面形貌检测手段。白光干涉仪是当前最精确的三维表面形貌测量技术之一,其测量噪声可小于 0.1 nm。然而,传统离线测量不仅效率低,还会引入重复装夹误差,影响最终加工精度。研制了一种可直接集成于五轴超精密车床的原位白光干涉测量系统,可实现对大口径微结构光学元件的在机高精度测量。该系统在实现小型化的同时,其测量噪声和平面度等性能指标与商用白光干涉仪相当。此外,通过建立在机测量运动学模型并结合工件CAD模型进行测量对准,在机白光干涉仪系统成功实现了大口径微结构光学元件光栅结构与中频粗糙度的全口径测量,在保证测量精度的同时大幅提升了测量效率,可为大口径微结构光学元件等高端光学元件的制造提供实时、高精度的形貌检测手段。

     

    Abstract: Large-aperture micro-optical elements are crucial in fields such as semiconductor lithography and astronomy. Owing to their extremely high manufacturing precision, sophisticated surface topography detection methods are required. White-light interferometry is one of the most accurate 3D surface topography measurement technologies, with measurement noise less than 0.1 nm. However, traditional off-line measurement not only has low efficiency but also introduces repeated clamping errors, affecting the final machining accuracy. An in-situ white-light interference measurement system is developed and directly integrated into a five-axis ultra-precision lathe, enabling high-precision on-machine measurement of large-aperture micro-structured optical elements. While achieving miniaturization, the system’s performance indicators such as measurement noise and flatness are comparable to commercial white-light interferometers. Additionally, by establishing an on-machine measurement kinematic model and combining it with the workpiece CAD model for measurement alignment, the on-machine white-light interferometer system successfully realizes full-aperture measurement of grating structures and mid-frequency roughness of large-aperture micro-structured optical elements. This approach significantly improves measurement efficiency while ensuring accuracy, providing real-time and high-precision topography detection for manufacturing high-end optical elements such as large-aperture micro-structured optical components.

     

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