面向细长比薄壁筒件的双机器人协同加工系统构建及应用验证

Construction and application verification of dual-robot collaborative machining system for thin-walled cylinder parts with slender ratio

  • 摘要: 针对细长比薄壁筒类构件制造工艺复杂、质量波动大、制造周期长等问题,提出了面向细长比薄壁筒件的双机器人协同加工系统及方法,建立了细长比薄壁筒类构件的全新生产模式,突破细长比筒类构件制造工艺瓶颈,形成自主可控加工系统。采用三维激光扫描装置获取筒件点云数据,建立全局坐标系标定筒件与机器人位姿关系,代替传统数控加工的划线找正工作,并基于自动化扫描测量结果对筒件余量进行求解;通过双机协同加工特点的颤振机理,规划合理的铣削工艺参数,并针对机器人结构特点,规划机器人加工轨迹;最后,通过对某筒体试验件进行双机器人协同加工实验,验证了所提方法的有效性和优越性。结果表明,双机协同加工方法提高筒件生产效率40%以上。

     

    Abstract: In response to the complex manufacturing process, significant quality fluctuations and extended manufacturing cycles associated with slender ratio thin-walled cylinder components, a dual-robot collaborative machining system and method for thin-walled cylinder parts with slender ratio have been proposed. This approach establishes a novel production mode for slender ratio thin-walled cylinder components, overcomes the manufacturing process bottlenecks of such components, and creates an independent and controllable machining system. A three-dimensional laser scanning device acquires the point cloud data of the cylinder parts, and a global coordinate system is established to calibrate the relationship between the cylinder parts and the robots. This method replaces the traditional CNC machining processes of scribing and alignment, and the material allowance of the cylinder parts is determined based on the automated scanning and measurement results. The milling process parameters are optimized considering the flutter mechanism inherent in dual-robot collaborative machining, and the robot machining trajectories are planned in accordance with the structural characteristics of the robots. The effectiveness and superiority of proposed method are verified through a dual-robot collaborative machining experiment on a cylinder test piece. Results indicate that the dual-robot collaborative machining method enhances the production efficiency of cylinder parts by more than 40%.

     

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