基于时序样本深度聚类的无监督刀具磨损在线监测与应用

Online unsupervised tool wear monitoring and application via deep clustering of time series samples

  • 摘要: 刀具状态监测是实现高质高效智能加工的关键技术。然而,由于切削过程产生的未标签时间序列信号难以精确标注,导致无监督刀具状态监测难度大。文章提出基于深度特征融合与时序聚类的无监督刀具状态监测方法,利用样本与聚类中心之间的时间间隔,设计了时间相关的惩罚因子和时间跨度平衡系数,以增强聚类结果的时间序列特征,提出了时序增强的模糊C均值(time-dependent enhanced fuzzy C-means, TEFCM)聚类算法,构建了无监督刀具状态监测框架。通过高温合金铣削实验验证了所提方法的有效性和泛化能力。与已有聚类方法和分类算法相比,本研究提出的方法可将刀具磨损状态自标签及磨损状态预测准确率分别提高24.55%和15.33%,且具备不同工况的应用泛化能力,为切削过程刀具磨损无监督状态监测提供了解决方案。

     

    Abstract: Tool condition monitoring is a key technology for high-quality, high-efficiency, and intelligent machining. However, unsupervised monitoring remains challenging. The main reason is that unlabeled time-series signals generated during cutting are difficult to annotate accurately. An unsupervised tool condition monitoring method based on deep feature fusion and temporal clustering was proposed. The time interval between each sample and the cluster center was used to characterize temporal dependence. A time dependent penalty factor and a time-span balance coefficient were designed to strengthen the sequential characteristics of clustering results. Based on this, a time-dependent enhanced fuzzy C-means clustering algorithm was developed. An unsupervised tool condition monitoring framework was then established. High-temperature alloy milling experiments were conducted to verify the effectiveness and generalization capability of the proposed method. Compared with existing clustering methods and classification algorithms, the proposed method improves the accuracy of tool wear state self-labeling and wear state prediction by 24.55% and 15.33%, respectively. It also shows good adaptability under different cutting conditions. These results provide an effective solution for unsupervised tool wear state monitoring in cutting processes.

     

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