行星传动系统不均载系数测试方法研究

Research on testing method for load sharing coefficient of planetary transmission system

  • 摘要: 行星传动不均载系数是评价行星轮载荷分配均匀性的核心指标。当前研究以理论分析为主,试验测试偏少,且存在测试精度不足、传感器布设不便和数据处理效率低等问题。为此提出一种行星传动不均载系数测试方法,通过太阳轮扇形分割实现多行星轮耦合载荷解耦测量,明确测量孔布设原则;对比分析分割前后轮齿刚度与应变一致性,厘清分割结构对不均载特性的影响;以六行星轮系统开展试验,绘制转速-不均载系数特性曲线。试验结果表明,该系统载荷不均现象突出,不均载系数随转速呈现先升后降、最终趋稳的分段变化规律。研究可为行星传动不均载特性的理论分析与工程验证提供方法支撑。

     

    Abstract: The load sharing non-uniformity coefficient of the planetary transmission is a core indicator for evaluating the uniformity of load distribution among planetary gears. Current research primarily focuses on theoretical analysis, with limited experimental testing, and suffers from issues such as insufficient measurement accuracy, inconvenient sensor placement, and low data processing efficiency. To address these challenges, a test method for the load sharing non-uniformity coefficient of planetary transmissions is proposed. By segmenting the sun gear into sectors, decoupled measurement of the coupled loads from multiple planetary gears is achieved, and the principles of measurement hole arrangement are defined. The tooth stiffness and strain consistency before and after segmentation are compared and analyzed to clarify the influence of the segmented structure on load sharing non-uniformity. Experiments are carried out on a six-planet-gear system, and the rotational speed versus non-uniformity coefficient characteristic curve is plotted. Experimental results show that the load sharing non-uniformity of this system is significant, and the non-uniformity coefficient exhibits a segmented variation pattern with rotational speed: first increasing, then decreasing, and finally stabilizing. This study provides methodological support for both theoretical analysis and engineering validation of load sharing non-uniformity characteristics in planetary transmissions.

     

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