基于时频-模态双域融合的变刀具位姿铣削颤振识别方法

Chatter identification in variable tool posture milling based on time-frequency and modal dual-domain fusion

  • 摘要: 铣削过程中由再生效应诱发的颤振会严重影响加工质量和效率,实现颤振在线识别是保障稳定加工的关键。针对变刀具位姿铣削条件下颤振特征跨工况差异显著、单一表征方法难以准确识别的问题,构建了覆盖不同倾角工况的多通道薄壁件铣削样本集,提出时频-模态双域融合颤振识别方法。采用多尺度同步压缩小波变换(multi-synchrosqueezing transform, MSST)与逐次变分模态分解(successive variational mode decomposition, SVMD),分别提取时频图样本和模态分量样本,从局部时频能量演化与整体模态结构两个层面表征加工状态,并建立时频域分支、模态域分支和双域融合网络,实现稳定与颤振状态判别。实验结果表明,测试集识别准确率达到96.82%,整体优于单分支模型和其他对比方法。

     

    Abstract: Chatter induced by the regenerative effect in milling can severely deteriorate machining quality and efficiency, and the online identification of chatter is critical for ensuring stable machining. To address the problem that chatter characteristics vary significantly across operating conditions under variable tool posture milling, which renders it difficult for single-representation methods to accurately identify chatter, a multi-channel thin-walled part milling dataset covering different inclination-angle conditions was constructed, and a chatter identification method based on time-frequency and modal dual-domain fusion was proposed. Multi-synchrosqueezing transform (MSST) and successive variational mode decomposition (SVMD) were employed to extract time-frequency image samples and modal component samples, respectively, so that the machining state could be characterized from two perspectives, namely local time-frequency energy evolution and overall modal structure. On this basis, a time-frequency branch, a modal branch, and a dual-domain fusion network were established to distinguish stable and chatter states. Experimental results show that the proposed method achieves a test accuracy of 96.82%, outperforming both single-branch models and other comparative methods overall.

     

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