数控外螺纹磨床热特性仿真与主动温控热源布局研究

Active temperature control for CNC external thread grinding machine

  • 摘要: 针对数控外螺纹磨床在多热源作用下的结构热变形问题展开研究,分析了其热变形规律,并提出一种基于主动温控技术的热变形抑制方法。首先,根据数控外螺纹磨床在内部热源作用下的热变形进行了仿真分析,建立了结构简化模型,并创建了整机热源生散热模型。其次,提取了机床仅内部热源作用下的热变形仿真结果,通过比较滑板不同温控板布局方案,提出了室温同调策略和差异化温控策略两种温度控制方法。在此基础上,设置了多热源作用下的热变形仿真工况,通过对比分析,采用了在床身和滑板中部附近对称布置温控板的优化方案。进一步对机床在外部单热源与多热源作用下的热变形进行了仿真,并对多热源热变形仿真结果进行了系统分析。最后,通过分析机床结构在单热源与多热源作用下的热变形规律,得出采用主动温控技术可有效抑制数控外螺纹磨床的热变形,从而提升整机的加工精度。

     

    Abstract: Thermal deformation of a CNC external thread grinding machine under multiple heat sources was investigated. A suppression method based on active temperature control technology was proposed. Firstly, a simulation analysis of the thermal deformation under internal heat sources was conducted, a simplified structural model was established, and a machine-wide heat generation and dissipation model was created. Secondly, the thermal deformation simulation results under internal heat sources only were extracted. By comparing different layout schemes of temperature control plates on the slide plate, two temperature control strategies were proposed, namely uniform temperature control and differentiated temperature control. On this basis, simulation conditions for thermal deformation under multi-heat source effects were set. Through comparative analysis, an optimized scheme was adopted, which involved symmetrically arranging temperature control plates near the middle of the bed and the slide plate. Furthermore, thermal deformation was numerically analyzed under conditions involving either a single external heat source or multiple heat sources, and the results under multi-heat sources were systematically analyzed. Finally, by analyzing the thermal deformation behavior of the machine structure under single and multi-heat source conditions, it is concluded that the application of active temperature control technology can effectively suppress thermal deformation in CNC external thread grinding machines, thereby enhancing the overall machining accuracy.

     

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