集成云模型与CRITIC-VIKOR的数控机床可靠性分配方法

Reliability allocation method for CNC machine tools integrating Cloud Model and CRITIC-VIKOR

  • 摘要: 为了在数控机床可靠性性能与研发控制成本之间取得最优平衡,提出了一种融合正态云模型、基于相关性的标准权重(criteria importance through intercriteria correlation, CRITIC)算法与多准则妥协解排序(visekriterijumska optimizacija I kompromisno resenje,VIKOR)算法的可靠性分配方法。采用正态云模型处理专家群决策,保留评价的模糊性与随机性;基于云特征数据的波动与冲突性改进CRITIC算法,实现风险因子的客观赋权;引入VIKOR折中排序机制以捕获机床系统的短板效应。以某双主轴加工中心为研究对象进行计算分析,结果表明,相较于基于直觉梯形模糊和层次分析(analytic hierarchy process, AHP)传统分配方法,工况恶劣的 主轴系统平均无故障工作时间(mean time between failures, MTBF)分配目标由 14 543 h 进一步提升至 23 976 h,技术成熟的防护系统 MTBF 目标由 30 303 h 合理下调至 21 339 h。 该分配策略打破了均值化分配弊端,科学实现了核心短板环节的提标严控与成熟辅助环节的适 度降标减负,为高端机床可靠性指标的精准分解提供了定量决策依据。

     

    Abstract: To achieve an optimal balance between the reliability performance and R&D cost control of CNC machine tools, a reliability allocation method integrating the normal cloud model, the criteria importance through intercriteria correlation (CRITIC) algorithm, and the visekriterijumska optimizacija I kompromisno resenje (VIKOR) algorithm is proposed. The normal cloud model is employed to process expert group decisions, retaining the fuzziness and randomness of the evaluations. Based on the volatility and conflict of cloud feature data, the CRITIC algorithm is improved to achieve the objective weighting of risk factors. Furthermore, the VIKOR compromise ranking mechanism is introduced to capture the shortboard effect of the machine tool system. Taking a dual-spindle machining center as the research object for calculation and analysis, the results indicate that compared with the traditional allocation method based on intuitionistic trapezoidal fuzzy numbers and analytic hierarchy process (AHP), the mean time between failures (MTBF) allocation target for the spindle system with harsh working conditions is further increased from 14 543 h to 23 976 h, while the MTBF target for the technically mature protection system is reasonably reduced from 30 303 h to 21 339 h. This allocation strategy overcomes the drawbacks of averaging allocation, scientifically realizes the strict target elevation for core shortboard links and moderate target reduction and burden relief for mature auxiliary links, and provides a quantitative decision-making basis for the precise decomposition of reliability indicators in high-end machine tools.

     

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