基于YOLOv5的汽车零部件制造自动化缺陷检测系统

Automated defect detection system for automobile parts manufacturing based on YOLOv5

  • 摘要: 为解决汽车焊装生产线中零件人工目视检查效率低、易漏检且难以追溯的实际工程问题,文章对基于深度学习的在线智能检测系统进行研究,采用YOLOv5目标检测算法作为核心,构建了一套集成NVIDIA Jetson Nano边缘计算平台、工业相机、生产线可编程逻辑控制器(programmable logic controller, PLC)及车辆追溯系统的闭环检测方案。该系统通过实时捕获部件特征图像进行智能识别,并与生产控制系统直接联动,实现“感知—决策—执行”的自动化流程。实际应用结果表明,该系统对侧围内板、外饰件关键特征点的平均精度均值(mean average precision at IoU 0.5, mAP@0.5)达到98.2%,单件检测时间小于3 s,显著降低了所在工位的错漏装风险,有效避免了因此导致的停线与质量缺陷。该研究为汽车制造中类似零部件的在线质量检测提供了一种高精度、低成本且易于部署的工程实践方案。

     

    Abstract: To tackle the practical engineering challenges of low efficiency, high omission rates, and poor traceability inherent to manual visual inspection of components on automobile welding and assembly lines, this paper investigates an online intelligent detection system based on deep learning. Leveraging the YOLOv5 object detection algorithm as its core, a closed-loop detection framework was developed that integrates a Jetson edge computing platform, industrial cameras, production line PLCs, and a vehicle traceability system. By capturing real-time feature images of components for intelligent recognition and establishing direct linkage with the production control system, the system enables a fully automated "perception-decision-execution" workflow. Field application results demonstrate that the system achieves a mean average precision (mAP@0.5) of 98.2% for detecting key feature points of side inner panels and exterior trim parts, with a single-unit inspection time of less than 3 seconds. It significantly reduces the risk of incorrect or missing assembly at the workstation, thereby effectively preventing production line halts and quality defects stemming from such errors. This study presents a high-precision, low-cost, and easily deployable engineering solution for the online quality inspection of analogous components in automotive manufacturing, offering valuable insights for industry applications.

     

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