基于多尺度特征融合和三重挤压激励机制的铣削颤振监测方法

Milling chatter monitoring method based on multi-scale feature fusion and triple squeeze-excitation mechanism

  • 摘要: 铝合金薄壁件凭借轻量化优势,在航空航天、汽车制造领域应用广泛,但结构弱刚性使其铣削加工中极易产生颤振问题。传统颤振监测方法依靠人工筛选特征与设定阈值,存在特征冗余、主观依赖性强、工况适配性差等局限性,监测精度难以保障。针对上述问题,文章提出了一种多尺度特征融合与三重挤压激励机制的铣削颤振监测方法。首先,采用连续小波变换(continuous wavelet transform,CWT)对振动信号开展多尺度时频分析,生成时频图作为模型输入;其次,融合四层卷积网络提取的多尺度深层特征,丰富特征信息维度;最后,引入三重挤压激励注意力机制,自适应调整特征权重,强化模型对颤振关键特征的捕捉能力。实验结果表明,所提出的方法在颤振识别上准确率达到了99.1%,能够精准适配复杂加工工况,有效解决了传统监测方式的不足,为薄壁件铣削颤振智能监测提供可靠技术支撑。

     

    Abstract: Aluminum alloy thin-walled components are widely applied in aerospace and automotive manufacturing industries due to their excellent lightweight characteristics. However, their low structural rigidity renders them highly susceptible to milling chatter during machining. Traditional chatter monitoring methods rely on manual feature selection and threshold configuration, which suffer from inherent limitations such as feature redundancy, strong subjectivity, and poor adaptability to varying working conditions, thus failing to guarantee reliable monitoring accuracy. To address the aforementioned issues, a novel milling chatter monitoring method based on multi-scale feature fusion and a triple squeeze-and-excitation mechanism is proposed. Firstly, continuous wavelet transform (CWT) is employed to conduct multi-scale time-frequency analysis on vibration signals, and the resulting time-frequency images are taken as the input of the model. Secondly, multi-scale deep features extracted by a four-layer convolutional network are fused to enrich the dimensionality of feature information. Finally, a triple squeeze-and-excitation attention mechanism is introduced to adaptively recalibrate feature weights and enhance the model’s capability of capturing critical chatter features. Experimental results indicate that the proposed method achieves a chatter recognition accuracy of 99.1%, enabling accurate adaptation to complex machining conditions. It effectively overcomes the deficiencies of conventional monitoring approaches and provides robust technical support for intelligent chatter monitoring in thin-walled component milling.

     

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