SiCf/SiC复合材料超声振动辅助车削表面质量控制方法研究

Investigation on surface quality controlling method during ultrasonic vibration assisted turning of SiCf/SiC CMC

  • 摘要: SiCf/SiC复合材料具有耐高温、耐磨损、密度低等特性,在航空航天领域具有广泛应用前景,然而其脆性大、硬度高,导致切削加工和表面质量控制面临巨大挑战。文章通过开展超声振动辅助车削实验,研究了车削参数对刀具磨损及表面粗糙度的影响,建立了工艺参数与刀具磨损、表面粗糙度的映射模型,并优化了工艺参数。结果表明,切削深度对刀具磨损影响最大,车削线速度和进给量对刀具磨损影响相对较小。表面粗糙度Ra随着线速度的增加而减小,随着进给量及切削深度的增加而增大,且线速度对Ra影响最显著,切削深度对Sa影响最大。综合考虑刀具磨损和表面粗糙度,通过多目标优化得到的最优工艺参数为:车削线速度vc=45 m/min、进给量f=0.01 mm/r、切削深度ap=0.05 mm、频率fc=33 kHz、振幅A=3 μm。

     

    Abstract: SiCf/SiC composite materials have broad application prospects in the aerospace field due to its high temperature resistance, wear resistance, and low density. However, owing to the high brittleness and hardness of materials, it faces significant challenges in cutting and surface quality control. In this paper, through carrying out the ultrasonic vibration assisted turning experiment of SiCf/SiC composite materials, the influence of turning parameters on tool wear and surface roughness was studied, the mapping relational model between process parameters and tool wear, surface roughness was established. Then, the ultrasonic vibration assisted turning process parameters of SiCf/SiC composite materials were optimized with the goal of tool wear VB and surface roughness Ra and Sa. Research has shown that the cutting depth has the greatest impact on tool wear VB and shows an approximately linear increasing relationship, and the influence of turning line speed and feed rate on tool wear is relatively small. The two-dimensional surface roughness Ra of SiCf/SiC composite materials turning decreases with the increase of turning line speed, and increases with the increase of feed rate and cutting depth. The influence of turning line speed on Ra is most significant, while the cutting depth has the greatest impact on the three-dimensional surface roughness Sa. Finally, taking into account tool wear, two-dimensional surface roughness, and three-dimensional surface roughness, the optimal process parameters for ultrasonic vibration assisted turning of SiCf/SiC composite materials are obtained through multi-objective optimization: turning linear speed vc=45m/min, feed rate f=0.01mm/rev, cutting depth ap=0.05mm, frequency fc=33kHz, and amplitude A=3μm.

     

/

返回文章
返回