基于热信息增强网络的机床热误差建模与补偿

Thermal error modeling and compensation of machine tools based on thermal information-enhanced network

  • 摘要: 热误差是影响精密加工精度的主要因素之一,其具有非线性、时变性和工况依赖性。针对小样本条件下现有模型易过拟合、特征利用不足的问题,文章以μ2000-400H数控机床为研究对象,提出了一种轻量化的热信息增强时序注意力网络,并部署于边缘孪生架构实现实时补偿。模型通过通道加权突出关键温度特征,结合门控循环单元建模时序依赖,并利用注意力机制强化关键时段特征提取。在多工况实验中,热信息增强时序注意力网络在精度与鲁棒性方面均优于传统方法与复杂深度模型。在边缘闭环应用中,实现了电主轴末端位移的实时修正,显著降低了残差。研究结果表明,该方法兼具高精度、泛化性与工程可实施性。

     

    Abstract: Thermal error is one of the primary factors affecting the machining accuracy of precision CNC machine tools, characterized by nonlinearity, time-varying behavior, and strong dependence on operating conditions. To address the problems of overfitting and insufficient feature utilization under small-sample conditions, this study takes the μ2000-400H CNC machine tool as the research object and proposes a lightweight Thermal Information-Enhanced Temporal Attention Network (TIETA), which is deployed within an edge digital twin framework for real-time thermal error compensation. The model employs channel reweighting to highlight critical temperature features, integrates gated recurrent unit (GRU) to capture temporal dependencies, and incorporates an attention mechanism to strengthen the extraction of key temporal patterns. Experimental results across multiple operating conditions demonstrate that TIETA outperforms traditional methods and complex deep-learning models in terms of accuracy and robustness. In the edge closed-loop application, the model enables real-time correction of spindle-end displacement, significantly reducing residual errors. These findings confirm that the proposed method offers high modeling accuracy, strong generalization, and practical applicability for thermal error modeling and compensation in machine tools.

     

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