钛合金曲面铣削刀具磨损的CTM-MGA监测方法

Tool wear monitoring method for titanium alloy curved surface milling based on CTM-MGA

  • 摘要: 针对钛合金曲面工况下特征提取难以动态适应、复杂监测模型面临巨大计算开销制约的难题,提出了一种面向球头铣刀磨损监测的局部自适应编码与轻量化模型(cutting-transient modulated s-transform and MobileNetV3-small-GRU-attention network, CTM-MGA)。采用CTM局部自适应时频编码方法,引入γ-Mapping与K-Boost双重特征动态增强策略,在构建的高效MGA架构上实现了球头铣刀磨损阶段分类。结果显示,该方法有效提取了强交变载荷下的退化特征,实现了高达93.39%的分类精度,并在凹面铣削的跨工况压力测试中维持了稳定的识别能力;同时,其凭借0.98 M的极小参数量与12.52 ms的推理延迟,展现出优异的实时推理效能。研究表明,CTM-MGA模型在强交变载荷的钛合金曲面工况下,明确了面对复杂接触边界强干扰时的状态识别性能边界,具备显著的在线监测应用潜力。

     

    Abstract: To address the challenges of poor dynamic adaptability in feature extraction and the huge computational overhead constraining complex monitoring models during titanium alloy curved surface machining, a cutting-transient modulated s-transform and MobileNetV3-small-GRU-attention network (CTM-MGA) is proposed for ball-end mill wear monitoring. By employing the CTM locally adaptive time-frequency encoding method and introducing the γ-Mapping and K-Boost dual-feature dynamic enhancement strategies, the wear stage classification of ball-end mills is achieved on the constructed efficient MGA architecture. The results demonstrate that this method effectively extracts degradation features under strong alternating loads, achieving a classification accuracy of up to 93.39%, and maintaining stable recognition performance in the cross-condition stress test of concave surface milling. Meanwhile, with an extremely small parameter size of 0.98 M and an inference latency of 12.52 ms, it exhibits excellent real-time inference performance. The study indicates that, under titanium alloy curved surface machining conditions characterized by strong alternating loads, the CTM-MGA model clarifies the performance boundaries for state recognition against strong interference from complex contact boundaries, demonstrating significant potential for online monitoring applications.

     

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