基于正交试验的卧式加工中心四点主支承位置确定方法研究

Research on the determination method of four main support positions for horizontal machining centers based on orthogonal experiments

  • 摘要: 卧式加工中心床身的支承布局直接影响机床的性能与装配效率。目前床身多采用多点支承,易致过定位且调平困难;三点支承虽调平便捷,但存在前端支撑不足、导轨变形大等缺陷。针对上述问题,以某对称布局卧式加工中心为研究对象,基于正交试验设计方案和有限元分析方法,选取移动部件9种典型工况,构造包含整机静动刚度的评价指标,提出四点主支承位置确定方法。研究结果可为高端数控机床主支承位置的确定提供理论依据与参考。

     

    Abstract: The support layout of the bed of a horizontal machining center directly affects the machine tool’s performance and assembly efficiency. Currently, most machine beds adopt multi-point support, which is prone to over-constraint and makes leveling difficult. Although three-point support offers convenient leveling, it suffers from insufficient support at the front end and large guideway deformation. To address these issues, a horizontally symmetric horizontal machining center is taked as the research object. Based on the orthogonal experimental design scheme and finite element analysis method, nine typical working conditions of moving components are selected, evaluation indices including the static and dynamic stiffness of the whole machine are constructed, and a method for determining the positions of four primary support points is proposed. The research results can provide a theoretical basis and reference for determining the primary support positions of high-end CNC machine tools.

     

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