基于HybridTFA-Net的智能产线数控机床故障诊断方法

Fault diagnosis method of CNC machine tools in intelligent production line based on HybridTFA-Net

  • 摘要: 作为智能产线的核心装备,数控机床的运行状态不仅影响生产效率,更牵动整条生产线的稳定性。针对实际工业环境中复杂噪声干扰导致的数控机床故障诊断精度不足、模型泛化能力弱等问题,提出一种基于时频联合特征分析与混合注意力机制的故障诊断模型。首先通过因果降噪与多尺度时频特征提取模块处理原始振动信号,有效抑制噪声干扰并保留多尺度故障特征;随后构建基于混合注意力机制与评分门控的跨模态交互网络,实现时域与频域的动态加权融合,显著提升模型在复杂工况下的鲁棒性。模型以公开数据集与五轴加工中心为验证对象,实验结果表明,在工业噪声干扰下,该模型在特征提取深度、噪声抑制方面有显著优势,为构建适用于智能产线复杂环境的故障诊断系统提供可靠的算法基础和技术支撑。

     

    Abstract: As the core equipment of intelligent production lines, the operational status of CNC machine tools not only affects production efficiency but also influences the stability of the entire production line. To address the issues of insufficient diagnostic accuracy and weak generalization capability of fault diagnosis models caused by complex noise interference in real industrial environments, a fault diagnosis model based on time-frequency joint feature analysis and a hybrid attention mechanism is proposed. First, the original vibration signals were processed by a causal denoising and multi-scale time-frequency feature extraction module, effectively suppressing noise interference while preserving multi-scale fault features. Subsequently, a cross-modal interaction network based on a hybrid attention mechanism and score gating was constructed to achieve dynamic weighted fusion of time-domain and frequency-domain features, significantly improving the model's robustness under complex working conditions. The model was validated using a public dataset and a five-axis machining center. Experimental results demonstrate that, under industrial noise interference, the model exhibits significant advantages in feature extraction depth and noise suppression. It provides a reliable algorithmic foundation and technical support for building fault diagnosis systems suitable for complex environments in intelligent production lines.

     

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