基于机器视觉的风电场风机叶片表面缺陷检测技术研究综述

Machine vision-based surface defect detection technologies for wind turbine blades

  • 摘要: 风机叶片在恶劣环境下易产生裂纹、砂眼、边缘破损等缺陷,针对传统人工及常规检测方法存在效率低、抗干扰弱、精度不足等问题,系统综述了基于机器视觉的风机叶片表面缺陷检测技术,梳理了传统图像处理、机器视觉学习及无人机视觉融合三类主流方法,分析了其原理、优缺点及适用场景。研究表明,传统图像处理流程简便、成本低廉,适用于简单场景;深度学习可自动提取深层特征,显著提升复杂背景下缺陷识别的精度与鲁棒性;无人机与视觉融合可实现无盲区快速检测,降低高空作业风险。然而,当前技术仍面临环境干扰、数据短缺、部署困难等挑战,未来将向多传感器融合、轻量化模型及智能协同检测方向发展。文章旨在为风电智能运维提供技术支撑,对可再生能源技术创新具有重要意义。

     

    Abstract: Wind turbine blades are prone to defects such as cracks, sand holes, and edge damage in harsh environments. To address the issues of low efficiency, poor anti-interference capability, and insufficient accuracy inherent in traditional manual and conventional inspection methods, a systematic review of machine vision-based surface defect detection technologies for wind turbine blades is provided. Three mainstream approaches are systematically classified, including traditional image processing, deep learning-based vision methods, and UAV-vision fusion.Through a comparative analysis of their advantages, limitations, and applicable scenarios, this review demonstrates that traditional image processing offers a simple workflow and low cost, making it suitable for low-complexity scenarios. Deep learning-based vision methods can automatically extract high-level features, significantly improving the accuracy and robustness of defect recognition in complex backgrounds. The integration of UAVs with vision systems enables rapid, full-coverage inspection without blind spots while reducing the risks associated with high-altitude operations. However, current technologies still face challenges including environmental interference, insufficient labeled data, and deployment difficulties. Future research will focus on multi-sensor fusion, lightweight models, and intelligent collaborative detection. The review aims to provide technical support for intelligent wind power operation and maintenance and holds significant importance for innovation in renewable energy technology.

     

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