26°大倾角槽形带式输送机输送量计算及可行性分析

Calculation of conveying capacity and feasibility analysis of trough belt conveyors with an inclination angle of 26°

  • 摘要: 针对机床加工车间26°大倾角槽形带式输送机工程中存在的标准理论输送量与实际输送量系统性偏差问题,建立了基于EDEM 的离散元仿真模型,选取带速、槽角、给料质量流率、颗粒密度及颗粒–带面摩擦系数为变量,设计了30 组工况开展仿真试验;通过稳态窗口统计卸料端质量流率获取实际输送量,量化偏差系数并揭示偏差机理,同时构建随机森林回归模型开展参数影响与耦合效应分析。结果表明:26°大倾角工况下,实际输送量显著低于理论值,偏差系数K在0.12~0.60波动,带速、槽角、给料质量流率为正向主导因素,研究结果为机床车间大倾角输送装备设计、排屑系统匹配、工件上下料输送优化提供理论支撑。

     

    Abstract: To eliminate the systematic deviation between the standard theoretical conveying capacity and the actual conveying capacity in the engineering application of 26° steep-incline trough belt conveyors, a discrete element simulation model is established based on the EDEM software in this study. With belt speed, trough angle, feed mass flow rate, particle density and particle-belt friction coefficient selected as influencing variables, simulation tests are carried out under 30 designed working conditions. The actual conveying capacity is determined by monitoring the mass flow rate at the discharge end within the steady-state period. The deviation coefficient is quantified, and the underlying deviation mechanism is clarified. Meanwhile, a random forest regression model is developed to analyze the influence and coupling effect of various parameters.The simulated results indicate that the actual conveying capacity is obviously lower than the theoretical value under an inclination angle of 26°, and the deviation coefficient varies from 0.12 to 0.60. Belt speed, trough angle and feed mass flow rate are identified as the major positive influencing factors. The findings of this study can provide theoretical references for the design of high-inclination conveying equipment in machine tool workshops, the matching design of chip removal systems, and the optimization of material transportation for workpiece loading and unloading.

     

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