超声滚压强化高温合金螺纹连接件表面完整性及疲劳强化机理研究

Study on surface integrity and fatigue strengthening mechanism of ultrasonic rolling strengthened superalloy threaded connections

  • 摘要: 为解决航空航天用高强螺纹件根部应力集中易引发疲劳失效的问题,以M12×1.75规格高温合金螺纹件为研究对象,采用超声滚压工艺对螺纹根部进行强化处理,通过控制滚压力(100、300、500 N)开展对比试验,结合有限元仿真与拉-拉疲劳试验,系统研究超声滚压对螺纹件表面完整性及疲劳延寿的强化机理。结果表明,超声滚压可在螺纹根部引入高幅值残余压应力,显著提升表层硬度并改善表面形貌;随滚压力增大,残余压应力、表面硬度与硬化层深度持续增加,而表面质量与疲劳寿命呈先升后降趋势。滚压力为300 N时,表面车削痕迹基本消除,无加工缺陷,残余压应力达−568.26 MPa,表层硬度提升10.68%,平均疲劳寿命达223 335次,为未强化螺纹连接件的4倍。过大滚压力(500 N)会导致表层产生凹坑、微裂纹等损伤,疲劳性能下降。研究结果可为高强螺纹件抗疲劳制造提供试验依据与工艺参考。

     

    Abstract: To address the issue of fatigue failure caused by stress concentration at the root of high-strength threaded components used in aerospace, this study takes M12 × 1.75 alloy threaded parts as the research object. The ultrasonic rolling process is applied to strengthen the thread root, and comparative experiments are conducted by controlling rolling forces (100 N, 300 N, 500 N). Combined with finite element simulation and tensile-tension fatigue tests, the influence of ultrasonic rolling on the surface integrity and fatigue life of threaded components is systematically investigated. The results show that ultrasonic rolling can introduce high-amplitude residual compressive stress at the thread root, significantly improve the surface hardness, and optimize the surface morphology. With the increase of rolling force, the residual compressive stress, surface hardness, and hardened layer depth increase continuously, while the surface quality and fatigue life show a trend of first increasing and then decreasing. When the rolling force is 300 N, the surface turning marks are basically eliminated without processing defects, and the compressive residual stress reaches −568.26 MPa, the surface hardness is increased by 10.68%, and the average fatigue life reaches 223 335 cycles, which is 4 times that of the untreated specimen. Excessive rolling force (500 N) will cause damage such as pits and microcracks in the surface layer, leading to a decline in fatigue performance. The research results can provide an experimental basis and process reference for anti-fatigue manufacturing of high-strength threaded components.

     

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