GIS设备母线段管道巡检机器人研制

Development of pipeline inspection robot for GIS busbar section

  • 摘要: 为解决气体绝缘开关设备(gas insulated switchgear,GIS)内部人工检修困难的问题,设计了一种适配630 mm及以上管径的GIS设备母线段管道内部巡检与异物清理机器人。首先根据实际需求完成了机器人各功能模块的设计与三维建模;其次对麦克纳姆轮组、机械臂模块进行了运动学分析,再通过Adams软件对机器人进行仿真,验证了对称翻转机构的性能优势和机器人的工作范围;最终,制造出实物样机,并模拟管道环境进行实验。实验结果表明,该机器人能够在管道内实现全向移动与稳定攀爬,机械臂模块能够控制吸尘器管道靠近异物并完成清理,充分适配GIS管道检修的实际需求,为GIS设备巡检机器人的相关研究提供了参考。

     

    Abstract: To address the difficulty of manual internal maintenance of Gas Insulated Switchgear (GIS) equipment, a robot is designed for internal inspection and foreign object removal in GIS busbar pipelines. It accommodates pipe diameters of 630 mm and above. First, according to actual requirements, the functional modules of the robot are designed and 3D modeled. Second, the kinematic models of the Mecanum wheel set and the manipulator module are analyzed. Then, the robot is simulated using Adams software. The performance advantages of the symmetric flipping mechanism and the working range of the robot are verified. Finally, a physical prototype is manufactured, and experiments are conducted in a simulated pipeline environment. The experimental results show that omnidirectional movement and stable climbing inside the pipe can be achieved by the robot, and the suction pipe of the vacuum unit can be controlled by the manipulator module to approach and remove foreign objects. Thus, the practical requirements of GIS pipeline maintenance are fully met. A reference is provided by this work for related research on GIS inspection robots.

     

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