滚动轴承滚子凸度的设计、加工与检测方法研究进展

Roller bearing crowned: a review of its designation, processing, detection and prospects

  • 摘要: 随着我国滚动轴承向高性能化阶段发展,受制于加工精度、设备能力和检测技术等因素,其发展进程缓慢,严重制约了轴承整体性能的提升。其中,滚子凸度技术是克服边缘效应、提高轴承寿命的核心方法。基于我国对高性能、高精度、长寿命轴承的战略需求,系统综述了轴承滚子凸度的设计理论、加工工艺与检测方法。重点梳理了多种滚子凸度的修型方式、设计理论与核心特点,分析了传统与新兴加工技术的基本原理、工艺方法及适用范围,阐明触针式轮廓仪和三坐标测量机两类离线基准检测装备的测量原理,并补充激光3D轮廓测量仪等非接触在线检测技术的发展现状与应用局限。最后,提出了未来复杂凸度型线数字化设计、精密加工和在线检测等领域的机遇与挑战,为高性能滚动轴承的关键技术的纵深发展提供了一定理论参考。

     

    Abstract: With the development of rolling bearings in China toward high-performance stages, progress has been slow due to factors such as machining precision, equipment capabilities, and inspection technologies, severely limiting the overall performance improvement of bearings. Among these, roller crowning technology is a core method to overcome edge effects and enhance bearing lifespan. Based on China's strategic demand for high-performance, high-precision, and long-life bearings, this paper systematically reviews the design theory, processing techniques, and inspection methods of bearing roller crowning. It focuses on summarizing various roller crowning profile modification approaches, design theories, and key characteristics, analyzes the fundamental principles, process methods, and applicable scopes of traditional and emerging processing technologies, elaborate on the measurement principles of two types of offline reference testing equipment: stylus profilometers and coordinate measuring machines, and supplement with the current development status and application limitations of non-contact online testing technologies such as laser 3D profilometers. Finally, it identifies opportunities and challenges in future digital design of complex crowning profiles, precision machining, and online inspection, providing theoretical insights for the in-depth advancement of key technologies in high-performance rolling bearings.

     

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