面向智能制造的数控机床关键技术研究新进展

A review of key technologies for CNC machine tools toward intelligent manufacturing

  • 摘要: 数控机床作为现代制造业的基石,其智能化水平的提升直接关系到生产效率、产品质量及企业的市场竞争力。然而,当前高端数控机床的发展与应用仍面临一系列挑战,制约了其在智能制造体系中充分发挥效能。为加快集成信息技术以深化智能化转型,文章从加工精度保障、综合性能提升、智能运维和智能化集成四个方面,梳理了智能制造背景下的数控机床关键技术。分析了基于深度学习的热误差建模与主动控制技术,以及几何误差检测与补偿方法。探讨了数控机床综合性能评价方法、“贫信息”条件下的可靠性建模方法与节能控制策略。分析了多源信息融合的机床状态监测系统、基于机器学习的故障诊断技术和机床剩余寿命预测方法。梳理了数字孪生、物联网、云制造等技术与数控机床集成应用的发展现状,为推动我国高端数控机床技术创新与产业升级提供参考。

     

    Abstract: As the cornerstone of modern manufacturing, the improvement of the intelligence level of CNC machine tools is directly related to production efficiency, product quality and the market competitiveness of enterprises. However, a series of challenges are still faced by the development and application of high-end CNC machine tools at present, which restricts their full efficiency in the intelligent manufacturing system. To accelerate the integration of information technology to deepen the intelligent transformation, the key technologies of CNC machine tools under the background of intelligent manufacturing are sorted out from four aspects: processing accuracy guarantee, comprehensive performance improvement, intelligent operation and maintenance, and intelligent integration. The thermal error modeling and active control technology based on deep learning, as well as the geometric error detection and compensation methods, are analyzed. The comprehensive performance evaluation methods of CNC machine tools, the reliability modeling methods and energy-saving control strategies under "poor information" conditions are also discussed. The CNC machine tool state monitoring system based on multi-source information fusion, the fault diagnosis technology based on machine learning, and the remaining life prediction methods of CNC machine tools are analyzed. The development status of the integrated application of technologies such as digital twins, the Internet of Things, and cloud manufacturing with CNC machine tools is sorted out, providing a reference for promoting the technological innovation and industrial upgrading of high-end CNC machine tools in China.

     

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