数控机床工艺系统动态特性技术研究

Recent research on dynamic characteristics of CNC machine tool process system

  • 摘要: 随着高端制造领域对高精度、高效率加工需求的不断提升,数控机床动态性能对加工精度与加工稳定性的影响日益突出。针对国产数控机床在动态性能方面仍存在的不足,围绕整机动态特性、关键基础部件与结合面动力学特性,以及主轴-刀具-夹具系统动态行为等方面,对国内外相关研究进行了综述,并分析了数字孪生、深度学习及数据驱动等智能化方法在动态建模、在线监测、颤振状态识别及稳定性预测等方面的应用。研究表明,当前已在整机动力学建模、加工空间动态特性分析、结合面非线性建模及切削颤振稳定性预测等方面取得较大进展,形成了实验模态分析、运行模态分析及主动/被动颤振抑制等研究体系,但在复杂工况下动态特性精确表征、动态精度量化分析以及机理模型与数据模型融合等方面仍存在不足。未来应加强复杂工况下工艺系统动态特性与动态精度形成机理研究,为提升数控机床加工精度与加工效率提供理论支撑。

     

    Abstract: With the increasing demand for high-precision and high-efficiency machining in advanced manufacturing industries, the dynamic performance of CNC machine tools has become increasingly important to machining accuracy and stability. To address the deficiencies of domestic CNC machine tools in dynamic performance, the research progress on the dynamic characteristics of CNC machine tool process systems was reviewed from the perspectives of overall machine tool dynamics, dynamic characteristics of key components and joint interfaces, and dynamic behaviors of spindle–tool–fixture systems. In addition, the applications of intelligent approaches such as digital twin, deep learning, and data-driven methods in dynamic modeling, online monitoring, chatter state identification, and stability prediction were analyzed. The results show that significant progress has been achieved in machine tool dynamic modeling, spatial dynamic characteristic analysis, nonlinear joint interface modeling, and chatter stability prediction. Representative research approaches, including experimental modal analysis, operational modal analysis, and active/passive chatter suppression, have gradually been established. However, deficiencies still remain in the accurate characterization of dynamic behaviors under complex operating conditions, quantitative analysis of dynamic accuracy, and the integration of mechanism-based and data-driven models. Future research should further strengthen the investigation of dynamic characteristics and dynamic accuracy formation mechanisms of process systems under complex machining conditions, so as to provide theoretical support for improving the machining accuracy and efficiency of CNC machine tools.

     

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