人工智能赋能化学机械抛光的研究进展

Advances in artificial intelligence-enabled chemical mechanical polishing

  • 摘要: 化学机械拋光(chemical mechanical polishing, CMP)是半导体晶圆平坦化、高端光学元件超精密加工和硬脆材料低损伤制造中的关键技术,在实现纳米级表面质量控制与原子级表面制造中具有重要地位。该过程涉及磨粒运动、界面接触、流体输送和表面化学反应等多物理因素耦合,工艺参数、过程状态与材料去除、表面质量、缺陷形成及加工稳定性之间存在复杂的非线性关系,传统经验模型与试验方法难以满足高精度、高稳定性和高一致性的制造需求。近年来,机器学习、深度学习、强化学习及机制-数据融合等人工智能方法逐渐应用于CMP机制建模、过程感知、结果预测和工艺调控。从材料去除与损伤建模、过程感知与状态评估、加工结果预测与质量评价、工艺优化与闭环控制这4个方面系统综述相关研究进展,分析现有研究中数据质量、模型可解释性、跨工况泛化和感知-预测-控制协同等关键问题,并展望物理信息融合、多源数据建模和可靠闭环控制等发展方向,以期为化学机械拋光技术智能化研究与工程应用提供参考。

     

    Abstract: Chemical mechanical polishing (CMP) is a key technology for semiconductor wafer planarization, ultraprecision machining of high-end optical components, and low-damage processing of hard and brittle materials. It plays a critical role in nanoscale surface quality control and atomic-scale surface fabrication. CMP involves multiple interacting physical and chemical phenomena, including abrasive particle motion, interfacial contact, slurry transport, and surface chemical reactions. Complex nonlinear relationships exist among process parameters, process states, material removal, surface quality, defect formation, and process stability. Conventional empirical models and trial-and-error approaches therefore struggle to meet the increasing demands for manufacturing precision, stability, and consistency. In recent years, artificial intelligence methods have been increasingly applied to CMP, including machine learning, deep learning, reinforcement learning, and hybrid physics- and data-driven modeling. Their applications cover mechanism modeling, process monitoring, performance prediction, and process control. Recent advances are reviewed in four areas material removal and damage modeling, process monitoring and state assessment, machining performance prediction and quality evaluation, and process optimization and closed-loop control. Particular attention is given to several key challenges, including data quality, model interpretability, generalization across operating conditions, and sensing-prediction-control integration. Future research directions are also discussed, with an emphasis on physics-informed modeling, multisource data fusion, and reliable closed-loop control. This review provides a reference for the intelligent development and engineering application of CMP technology.

     

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