多特征试件的数控加工能力及效率测评方法

A test-piece-based method for evaluating CNC machining capability and efficiency using typical multi-feature geometries

  • 摘要: 针对当前数控系统性能测评指标单一、缺乏专家经验的问题,提出一种基于典型多特征加工试件的数控系统加工能力及效率的综合测评方法。首先,设计一个集曲面、尖角、凹槽、斜面等典型特征于一体的测试件,依据现有规范,从加工精度、表面质量、效率三个维度,设置评分准则。其次,引入多位专家的意见,结合二级模糊综合评价法确定各评分准则权重,并结合试件测量数据,利用粒子群算法优化各考评点权重。最后,开展实验,采用不同参数加工得到两个试件,实验结果表明,提出的方法有效、合理地量化了数控系统加工不同典型特征的能力和效率,为考量数控系统加工不同特征的性能提供了准确且较为全面的参考依据。

     

    Abstract: Aiming at the problems of single index and lack of expert experience in the current performance evaluation of CNC systems, a comprehensive evaluation method for machining capability and efficiency of CNC systems based on typical multi-feature machining test pieces is proposed. Firstly, a test piece integrating typical features such as curved surfaces, sharp corners, grooves and inclined planes is designed. In accordance with existing specifications, scoring criteria are established from three dimensions: machining accuracy, surface quality and machining efficiency. Secondly, the opinions of multiple experts are introduced, and the weights of each scoring criterion are determined combined with the two-level fuzzy comprehensive evaluation method. Combined with the measured data of the test pieces, the particle swarm optimization algorithm is used to optimize the weights of each evaluation point. Finally, experiments are carried out, and two test pieces are machined with different parameters. The experimental results show that the proposed method effectively and reasonably quantifies the machining capability and efficiency of CNC systems for different typical features, and provides an accurate and relatively comprehensive reference for evaluating the performance of CNC systems in machining different features.

     

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