基于迁移学习的主轴热变形模型快速泛化方法

A rapid generalization method for spindle thermal deformation model based on transfer learning

  • 摘要: 研究了一种基于迁移学习的主轴热变形模型快速泛化方法,以提高机床热误差补偿的批量化实施效率。研究首先设计了主轴热特性实验,通过GRU神经网络建立了主轴热变形的深层神经网络模型。该网络通过转速和温度数据进行训练,能够较好地预测主轴热变形。然后,针对传统数据驱动模型的泛化问题,提出了结合迁移学习的快速泛化方法。通过迁移学习,保留了主轴热变形模型的共性特征,仅对个体差异部分进行修正,从而减少了重新建模所需的工况数据。实验表明,迁移学习相比传统的重新建模方法,在相同训练集下,预测结果准确性提高了38.6%,并且减少了66.7%的训练数据,显著降低了热误差补偿的时间成本。该方法具有较强的工程应用潜力,能够有效缩短机床热特性实验周期并提高模型的泛化能力。

     

    Abstract: This study proposes a rapid generalization method for spindle thermal deformation models based on transfer learning, aiming to improve the efficiency of batch implementation of machine tool thermal error compensation. First, spindle thermal characteristic experiments were designed, and a deep neural network model for spindle thermal deformation was established using the GRU (Gated Recurrent Unit) neural network. This network was trained with spindle speed and temperature data, achieving good prediction accuracy for spindle thermal deformation. Then, to address the generalization problem of traditional data-driven models, a rapid generalization method based on transfer learning was proposed. By utilizing transfer learning, common features of the spindle thermal deformation model were retained, and only the individual differences were corrected, thus reducing the amount of condition data required for remodelling. The experiments showed that, compared to traditional remodelling, transfer learning improved prediction accuracy by 38.6% with the same training dataset and reduced the training data by 66.7%, significantly lowering the time cost of thermal error compensation. This method has strong engineering application potential, as it effectively shortens the machine tool thermal characteristic testing period and enhances the generalization ability of the model.

     

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