卧式磨粒流精密抛光机床对盾构主轴承的实验研究

Experimental study of horizontal abrasive flow precision polishing machine tool on shield machine main Bearings

  • 摘要: 盾构机主轴承对数母线滚子长期依赖进口,传统刚性超精研、砂带磨削、电解磨削等方法存在轮廓损伤、台阶误差、污染及效率低等问题,难以兼顾对数母线轮廓保真、表面光整与亚表面强化。为此,文章提出磨粒流柔性仿形抛光方法,设计了适用于卧式磨粒流精密抛光机床的双向对称流道无夹持夹具,构建粒度分级加工工艺,依托黏弹性磨料实现滚子360°全域无盲区抛光。最优参数下,滚子表面粗糙度降至0.110~0.126 μm,降幅51%~56.3%,亚表面残余压应力强化4~6倍,轮廓保留率88%~93%,单件加工时长不超过25 min。该方法有效解决了传统刚性加工易破坏对数母线轮廓的难题,显著优于刚性超精和砂带磨削等传统工艺。研究结果不仅为盾构机主轴承滚子的国产化制造提供了技术支撑,也为精密机床主轴轴承滚子及高端传动回转件的柔性精密加工、磨粒流专用机床夹具设计提供参考和依据。

     

    Abstract: The logarithmic generatrix rollers of shield machine main bearings have long relied on imports. Traditional rigid machining methods such as rigid superfinishing, abrasive belt grinding and electrolytic grinding suffer from contour damage, step error, environmental pollution and low efficiency, making it difficult to simultaneously achieve logarithmic generatrix contour fidelity, surface finishing and subsurface strengthening.To address the above problems, this paper proposes an abrasive flow flexible profiling polishing method. A bidirectional symmetrical flow channel non-clamping fixture suitable for horizontal abrasive flow precision polishing machine is designed, and a particle size graded machining process is established. Relying on viscoelastic abrasives, 360° full-domain blind-spot-free polishing of rollers is realized.Under the optimal process parameters, the surface roughness of the rollers is reduced to 0.110~0.126 μm with a reduction rate of 51%~56.3%; the subsurface residual compressive stress is strengthened by 4~6 times, and the contour retention rate reaches 88%~93%, with the single-piece machining time controlled within 25 minutes.This method effectively solves the problem that traditional rigid machining easily damages the logarithmic generatrix contour, and its comprehensive performance is significantly superior to traditional processes such as rigid superfinishing and abrasive belt grinding. The research results not only provide technical support for the localized manufacturing of shield machine main bearing rollers, but also offer a reference for the flexible precision machining of precision machine tool spindle bearing rollers and high-end transmission rotating parts, as well as the structural design and process optimization of special-purpose machine tools.

     

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