基于SCSO优化CNN-BiLSTM-Attention的工业机器人精度寿命预测研究

Research on precision life prediction of industrial robots based on SCSO optimized CNN-BiLSTM-Attention

  • 摘要: 针对工业机器人长期服役过程中重复定位精度衰减导致剩余使用寿命难以精准预测的问题,传统时序预测模型存在非线性特征挖掘不充分的局限,而深度学习预测模型又普遍存在超参数人工整定盲目性强、易陷入局部最优的瓶颈。为此,提出一种基于沙猫群优化算法(SCSO)结合CNN-BiLSTM-Attention混合架构的机器人精度寿命预测方法。首先通过多级负载加速退化试验采集精度时序数据,结合逆幂律模型完成加速因子折算与寿命标签构建;利用SCSO自适应搜寻网络最优超参数,融合1D-CNN特征提取、BiLSTM双向时序建模与Attention机制加权聚焦能力,实现精度退化趋势的高精度跟踪。消融实验与独立重复实验表明,各子模块具有强协同效应,且SCSO能有效抑制初始化波动与过拟合。对比结果显示,SCSO优化后模型的MAE、MAPE、RMSE较未优化基准模型分别降低79.36%、76.56%、82.03%,MSE降低96.77%,R2达0.981。相比PSO、GWO、SABO及随机搜索等方法,该方法在全局寻优与收敛稳定性上优势显著,可为工业机器人的预测性维护与健康管理提供技术支撑。

     

    Abstract: Aiming at the difficulty in accurately predicting the remaining useful life of industrial robots caused by repeat positioning accuracy degradation during long-term operation, traditional time-series prediction models are limited by inadequate mining of nonlinear features. Meanwhile, deep learning prediction models commonly face bottlenecks such as high randomness in manual hyperparameter tuning and susceptibility to local optima. To solve the above problems, this paper proposes a robot accuracy life prediction method combining the Sand Cat Swarm Optimization (SCSO) algorithm and a CNN-BiLSTM-Attention hybrid architecture. First, time-series accuracy data are acquired via multi-level load accelerated degradation tests, and acceleration factor conversion as well as life label construction are implemented based on the inverse power law model. The SCSO algorithm is adopted to adaptively search for the optimal hyperparameters of the network. By integrating the feature extraction ability of 1D-CNN, bidirectional time-series modeling capability of BiLSTM and weighted focusing performance of the Attention mechanism, high-precision tracking of accuracy degradation trends is realized. Ablation experiments and independent repeated experiments verify strong synergistic effects among all submodules, and SCSO can effectively restrain initialization fluctuation and overfitting. Comparative results indicate that compared with the unoptimized baseline model, the SCSO-optimized model achieves reductions of 79.36%, 76.56% and 82.03% in MAE, MAPE and RMSE, respectively; MSE is reduced by 96.77%, and the coefficient of determination R2 reaches 0.981. In contrast with PSO, GWO, SABO and random search algorithms, the proposed method possesses prominent advantages in global optimization and convergence stability. It can offer technical support for predictive maintenance and health management of industrial robots.

     

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