一种柔性恒力机构的优化设计

Optimization design of a kind of compliant constant force mechanism

  • 摘要: 柔顺恒力机构因其具有在一定范围内输出恒力的特点,在超精密抛光、微操作等领域得到了广泛应用。为了提高恒力机构的恒力范围,文章基于机构理论模型以及遗传算法对恒力机构进行优化设计。首先建立正负刚度机构的理论模型,并确定恒力特性及初始设计参数。然后对初始设计参数进行灵敏度分析筛选关键设计变量,分析关键变量理论模型以确定优化目标,利用遗传算法对模型进行优化。通过有限元方法验证,优化后的恒力机构能够输出更大的恒力范围。仿真结果表明,与初始结构相比,优化后的恒力范围增加了30%,该方法为柔顺机构的优化和应用提供了有效途径。

     

    Abstract: Compliant constant force mechanism has been widely used in ultra-precision polishing, micro-operation and other fields because of its characteristics of outputting constant force within a certain range. To improve the constant force range of the constant force mechanism, this paper optimizes the design of the constant force mechanism based on the mechanism theoretical model and genetic algorithm. Firstly, the theoretical model of the positive and negative stiffness mechanism is established, and the constant force characteristics and initial design parameters are determined. Then, the sensitivity analysis of the initial design parameters is carried out to screen the key design variables, the theoretical model of the key variables is analyzed to determine the optimization objectives, and the genetic algorithm is used to optimize the model. Through the finite element method, it is verified that the optimized constant force mechanism in this paper can output a larger constant force range. The simulation results show that the optimized constant force range is increased by 30 % compared with the initial structure. This method provides an effective way for the optimization and application of compliant mechanisms.

     

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