高速空气静压电主轴热特性分析

Thermal characteristics analysis of the high-speed aerostatic spindle

  • 摘要: 以高速空气静压电主轴为研究对象,对电主轴进行热特性分析。计算主轴电机损耗以及轴承摩擦损耗,分析主轴与外界环境以及主轴各部件之间的热传导以及热对流参数。采用ANSYS Workbench建立基于有限元方法的电主轴热-固耦合仿真模型。分析转速、供气温度和冷却水温度等对主轴整体温度场的影响规律,进一步研究了主轴结构热变形对气膜厚度的影响。结果表明热变形对气膜厚度有较大影响,需要进一步优化电主轴冷却水参数。

     

    Abstract: Taking the high-speed aerostatic spindle as the research subject, a thermal characteristic analysis was performed. Motor power losses and bearing friction losses were calculated, and the parameters of heat conduction and heat convection between the spindle and the external environment, as well as among the components of the spindle, were analyzed. A thermal-structural coupling simulation model of the electric spindle based on the finite element method was established using ANSYS Workbench. The influence of rotational speed, supply air temperature, and cooling water temperature on the overall temperature field of the spindle was analyzed, and the effect of thermal deformation of the spindle structure on the air film thickness was further investigated. The results indicate that thermal deformation has a significant impact on the air film thickness, necessitating further optimization of the cooling water parameters for the electric spindle.

     

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