导轨磨床砂轮修整器主轴动静态特性仿真分析

Static and dynamic characteristics simulation analysis of guideway grinder grinding wheel dresser spindles

  • 摘要: 砂轮修整器主轴的刚度和动态特性对修整精度以及导轨磨床的加工精度具有重要影响。文章以某导轨磨床立磨与卧磨修整器主轴为研究对象,通过静力学分析获取两种主轴在对应工况下的最大变形量,并计算其等效静刚度;然后对其开展模态分析计算出两者的第一至第六阶固有频率以及对应的临界转速;最后对其进行谐响应分析判断其受到径向激振力作用时发生共振的可能性。结果表明:两种主轴的等效静刚度均满足使用要求;模态分析显示,两种主轴的临界转速均远高于额定转速;谐响应分析表明,两种主轴的共振频率均显著高于实际工作频率,不存在共振风险。两种主轴静动态特性良好,研究结果可为修整器主轴的设计选型提供理论依据。

     

    Abstract: The stiffness and dynamic characteristics of grinding wheel dresser spindles have a significant influence on dressing accuracy and the machining precision of guideway grinders. In this paper, the vertical and horizontal grinding dresser spindles of a guideway grinder are taken as research objects. Static analysis is performed to obtain the maximum deformations of the two spindles under corresponding working conditions, and their equivalent static stiffness values are calculated. Then, modal analysis is carried out to calculate their first to sixth natural frequencies and corresponding critical speeds. Finally, harmonic response analysis is conducted to evaluate the possibility of resonance under radial excitation forces. The results show that the equivalent static stiffness of both spindles meets the service requirements. Modal analysis indicates that the critical speeds of both spindles are far higher than the rated speed. Harmonic response analysis demonstrates that the resonant frequencies of both spindles are much higher than the actual operating frequencies, so there is no risk of resonance. Both spindles possess good static and dynamic characteristics, and the findings can provide a theoretical reference for the design and selection of dresser spindles.

     

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