考虑时变动态特性的细长滚珠丝杠系统动态定位精度分析

Dynamic positioning accuracy analysis of a slender ball screw drive system considering time-varying dynamic behavior

  • 摘要: 滚珠丝杠传动系统(ball screw drive system, BSDS)是决定机床加工精度的核心部件,其动态定位精度与系统动态特性密切相关。然而,BSDS的动态特性具有时变性,会受到结构、摩擦力、负载及切削力等多种因素的影响。准确表征BSDS的时变振动特性,对于开展系统精度相关研究至关重要。为分析时变动态特性对系统动态定位精度的影响,建立了一种时变弹性动力学模型,该模型可实现对细长滚珠丝杠传动系统(SBSDS)全行程范围内动态行为的精准刻画。在此基础上,结合固有频率分析方法,探究SBSDS的时变动态特性规律;通过仿真计算系统全行程内的谐响应,明确系统振型特征。对比分析表明,当工作台以10 m/min的速度运动时,系统振动特性在全行程内呈现显著变化,而工作台静止或以2 m/min速度运动时无此现象,且振动特性的变化规律与系统全行程动态特性的演变规律完全一致。由此可见,非线性时变特性对提升SBSDS定位精度的影响不容忽视。以某五轴数控机床的SBSDS为研究对象开展试验研究,结果表明:系统跟踪误差主要由加速度决定,误差的波动幅值与波动特性则与工作台的运动速度及位置相关;在加速阶段,SBSDS的动态定位误差由系统弹性变形主导;而在匀速阶段,动态定位误差则由系统弹性变形与振动特性共同决定。

     

    Abstract: Ball screw drive system (BSDS) plays a crucial role in determining the precision of machine tools. The dynamic positioning accuracy of BSDS is closely related to the dynamic characteristics. However, the dynamic characteristics of BSDS are time-varying and are affected by the structure, friction, load and cutting force. It is very important to describe accurately the time-varying vibration characteristics of BSDS for its precision research. To analyze the influence of time-varying dynamic characteristics on dynamic positioning accuracy of the system, this paper presents a time-variant elastodynamic model that can depict the dynamic behavior of a slender ball screw drive system (SBSDS) within the whole stroke. Furthermore, model-based the time-varying dynamic characteristics of SBSDS are analyzed through natural frequencies. Then, the harmonic response of the ball screw drive system within the whole stroke is simulated to analyze the vibration mode of the system. The vibration characteristics of the system vary within the whole stroke when the worktable moves at 10 m/min, compared with being immobile at 2 m/min. Moreover, the change law is consistent with the change law of dynamic characteristics within the whole stroke. So, it is considerable that the nonlinear varying for improving the positioning accuracy of SBSDS. Experiments were conducted on a SBSDS from a five-axis machine tool. The results show that the tracking error is mainly determined by the acceleration, and its fluctuation amplitude and fluctuation characteristics are related to the velocity and the position of the workbench. The dynamic positioning error of the SBSDS is dominated by the system elastic deformation at the acceleration stage, while it is determined by the combination of elastic deformation and vibration characteristics of the system at the constant-rate period.

     

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