新能源汽车齿轮精密滚齿与强力珩齿工艺参数协同优化方法

Collaborative optimization of process parameters for precision hobbing and power honing of new energy vehicle gears

  • 摘要: 为满足基于精密滚齿-强力珩齿工艺协同的新能源汽车齿轮高效精密加工需求,提出了一种齿轮精密滚齿与强力珩齿工艺参数协同优化方法。分析了高速干切精密滚齿与内啮合强力珩齿的工艺机理,探明了齿轮滚珩协同加工过程工艺参数与加工性能的作用机制,建立了面向高质高效加工的滚珩工艺参数多目标协同优化模型,提出了多目标壮丽细尾鹩莺优化算法进行模型求解并采用逼近理想解排序法进行参数决策,结合试验数据验证了方法的可行性。结果表明,新方法模型可以高效解决齿轮滚珩协同加工过程的工艺参数优化问题,为提高新能源汽车齿轮产线加工质量与效率提供了理论基础。

     

    Abstract: To meet the efficient and precision machining requirements of new energy vehicle gears based on precision hobbing and power honing technology collaboration, a collaborative optimization method for gear hobbing and power honing process parameters is proposed. The process mechanisms of high-speed dry precision hobbing and internal power honing are analyzed to explore the relationship between process parameters and machining performance during integrated operations. A multi-objective collaborative optimization model for hobbing-honing parameters for high quality and highly efficient machining is established, and a multi-objective superb fairy-wren optimization algorithm is proposed for model solving. A TOPSIS method is adopted for parameter decision-making. The feasibility of the method is verified by combining experimental data. The results indicate that the new model can efficiently solve the process parameter optimization problem of gear hobbing and honing collaborative machining, providing a theoretical basis for improving the machining quality and efficiency of new energy vehicle gear production lines.

     

/

返回文章
返回