数控机床切削载荷及动态加载方法研究

Research on cutting load and dynamic loading methods of CNC machine tools

  • 摘要: 可靠性与精度保持性是衡量数控机床功能与性能的核心指标,对其进行高效测试和准确评价则是提升机床质量与性能的基础。为了降低可靠性试验成本、缩短试验时间,各类模拟加载装置已经被开发并应用于机床的可靠性试验。然而,目前缺乏一套覆盖载荷谱测定、加载装置选择、加载方案制定及试验数据处理的完整框架。文章从时域和频域角度对一台车铣复合机床的典型工艺切削力进行了采集与分析,揭示了不同工艺下切削力信号的时域和频域特性存在显著差异。进一步探讨了加载装置的适配性,并结合典型工况提出了加载装置选择与加载方案优化方法,同时指出现有加载装置在高频动态力加载、多方向联动加载及力的正反向变换等方面存在的局限性。研究结果将为数控机床可靠性加载方案的制定和加载装置的研发提供数据支持和理论依据。

     

    Abstract: Reliability and precision retention are key indicators for evaluating the performance of CNC machine tools and are essential for improving their quality. To reduce the cost and duration of reliability testing, various loading devices have been developed and applied in accelerated tests. However, the lack of a framework integrating load spectrum measurement, loading device selection, and loading scheme design limits manufacturers' ability to enhance machine tool reliability and precision retention. The cutting forces of typical machining processes in a turn-milling machine are analyzed from time-domain and frequency-domain perspectives, highlighting significant differences in cutting force characteristics under different processes. The adaptability of loading devices is also discussed, and methods for selecting devices and optimizing loading schemes based on typical conditions are proposed. Finally, the limitations of current loading devices in high-frequency dynamic force loading, multi-directional coordinated loading, and bidirectional force transformation are identified. This study provides theoretical guidance for developing reliability loading schemes, contributing to the improvement of CNC machine tool testing.

     

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