考虑机床结构变形的珩齿珩削仿真与齿面偏差分析

Simulation of gear honing and tooth flank deviation analysis considering machine tool structural deformation

  • 摘要: 内啮合强力珩齿是一种能够改善齿面质量并提高齿轮精度的关键精加工工艺。针对一种内啮合强力珩齿机床,建立了其运动学模型。基于齐次坐标变换理论与Denavit-Hartenberg方法,推导了各线性轴与旋转轴的运动转换矩阵。考虑加工时机床的结构变形,分析单位静载荷对机床变形的影响,建立反映从机床部件变形映射到刀具末端偏移的误差模型。引入刀具偏移误差对不同进给模式下的齿轮珩削过程进行了仿真,并对齿面偏差进行分析。结果表明,仿真加工后的齿面齿向总偏差最小值3.76 μm,机床实验齿向总偏差最小值1.7 μm,不同进给模式结果对比仿真与机床实验数据趋势一致,从而验证了所建机床运动学模型与误差模型的有效性和合理性。

     

    Abstract: Internal gear power honing is a key finishing process that can improve tooth surface quality and enhance gear accuracy. A kinematic model is established for an internal gear power honing machine tool. Based on the homogeneous coordinate transformation theory and the Denavit-Hartenberg method, the kinematic transformation matrices of each linear and rotary axis are derived. Considering the structural deformation of the machine tool during machining, the influence of unit static load on machine tool deformation is analyzed, and an error model is established to reflect the mapping from the deformation of machine tool components to the tool tip offset. The gear honing process under different feed modes is simulated by introducing tool offset errors, and the tooth surface deviations are analyzed. The results show that the minimum total tooth trace deviation of the simulated machined tooth surface is 3.76 μm, and the minimum total tooth trace deviation of the machine tool experiment is 1.7 μm. The comparison results of different feed modes show that the trends of the simulation data are consistent with the machine tool experimental data, thereby verifying the effectiveness and rationality of the established kinematic model and error model of the machine tool.

     

/

返回文章
返回