中大型直驱转台双惯量机电耦合建模

Electromechanical coupling modeling of a two-Inertia medium-large direct-drive turntable

  • 摘要: 针对中大型直驱转台的结构柔性、支撑边界及运动链扭转柔性对闭环响应的影响,建立结构模态分析与运动链闭环建模相结合的分析方法。采用有限元方法获得底座、台面和整机装配体的模态,并以锤击试验得到的加速度/力频响函数及CMIF进行对比。299~326 Hz实测峰值与整机第5、6阶模态相近,385.9 Hz峰值位于整机第8~10阶380~394 Hz密集模态区;50~100 Hz峰值则反映了当前模型未充分覆盖的支撑和整体运动影响。针对转子、连接套与工作台之间的法兰连接,建立抗滑移和等效扭转刚度计算方法,并将运动链等效为电机侧-负载侧双惯量系统。结合力矩电机和伺服三环模型,采用低频跟踪试验数据分析闭环跟随与动态误差,并以宽频扫频结果考察系统频率特性。结果表明,静态柔度等效和低阶扭振频率匹配得到的刚度参数具有不同物理含义;292.603 Hz计算峰与299.1 Hz锤击结构峰不宜直接视为同一模态。研究结果为直驱转台结构-控制协同建模和参数辨识提供参考。

     

    Abstract: This study investigates the effects of structural flexibility, support boundaries and motion-chain torsional compliance on the closed-loop response of a medium-large direct-drive turntable. Finite-element modal analysis of the base, table and complete assembly is compared with accelerance FRFs and CMIF results from hammer tests. Measured peaks in the 299-326 Hz range are close to the fifth and sixth assembly modes, while the 385.9 Hz peak lies in the dense 380-394 Hz range of the eighth to tenth assembly modes. Peaks in the 50-100 Hz range reflect support and global-motion effects not fully represented by the current model. An anti-slip and equivalent torsional-stiffness model is established for the bolted flanges, and the motion chain is represented by a motor-side/load-side two-inertia system. The model is coupled with the torque motor and cascaded servo loops to analyze low-frequency tracking response and dynamic error. Static-compliance equivalence and first-torsional-mode matching produce stiffness parameters with different physical meanings. The calculated 292.603 Hz peak is not directly associated with the 299.1 Hz structural peak obtained from vertical hammer excitation. The proposed approach provides a basis for coupled structural and control modeling of direct-drive turntables.

     

/

返回文章
返回