表面不平度对固定结合部接触刚度一致性影响分析

Analysis of the influence of surface unevenness on the consistency of contact stiffness at fixed joints

  • 摘要: 为了探究结合面不平度特征与接触刚度间的定量关系,从微、宏观两个尺度分别分析了表面粗糙度与形状误差对接触刚度的影响。首先,基于粗糙表面分形模型阐明了表面形貌参数与表面粗糙度间的关联,对比分析了不同表面粗糙度下的结合面单位面积接触刚度。其次,采用有限元方法建立了结合面形状误差模拟表面,分析了平面度大小对接触压强的影响,进一步总结了平面度大小对结合面接触刚度的影响机制。研究表明,减小表面粗糙度,即优化表面微观质量对单位面积刚度的提升作用存在适用边界;形状误差通过改变中压区间(10~50 MPa)的接触特性实现对接触刚度“先升后降”的调控。最后,综合分析了微、宏观两个尺度的不平度特征对接触刚度一致性的影响,为实际结合面的设计与加工提供理论指导。

     

    Abstract: To explore the quantitative relationship between unevenness characteristics and contact stiffness, this study analyzed the effects of surface roughness (micro-scale) and form error (macro-scale) on contact stiffness from these two respective scales. First, based on the fractal model of rough surfaces, the correlation between surface topography parameters and surface roughness was clarified, and the contact stiffness per unit area of the joint surface under different surface roughness conditions was compared. Second, the finite element method was adopted to establish a simulated surface with joint surface form error. The influence of flatness magnitude on contact pressure was analyzed, and the influence mechanism of flatness magnitude on the contact stiffness of joint surfaces was summarized. The results show that: The enhancement effect of reducing surface roughness (i.e., optimizing the microscale surface quality) on the stiffness per unit area exhibits an applicable boundary. The form error regulates the contact stiffness in a “first increase and then decrease” pattern by changing the contact characteristics in the medium pressure range (10–50 MPa). Finally, the study comprehensively analyzed the influence of unevenness characteristics at both micro and macro scales on the consistency of contact stiffness, providing theoretical guidance for the design and processing of practical joint surfaces.

     

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