虑及结合面接触刚度的铺丝装备龙门结构动态特性分析

Dynamic characteristics analysis of the gantry structure of a wire laying equipment based on joint contact stiffness

  • 摘要: 立柱与连接梁间结合面的接触刚度直接影响铺丝装备龙门结构的动态特性。考虑到结合面三维微观形貌接触微凸体的离散性,构建了基于赫兹接触和分形理论的单体变形临界方程。引入域拓展因子,建立了接触面积、法向载荷和接触刚度的三维分形模型,探明了分形维数和表面粗糙度参数对法向接触刚度的作用机制。根据龙门结构结合面形状设计了框型样件,提出了考虑结合面法向接触刚度的龙门结构动态特性仿真分析方法。框型样件锤击试验验证表明,仿真与实测固有频率的最大相对误差为3.27%。在此基础上,开展了面向龙门结构的动态特性试验,发现考虑接触刚度的龙门结构仿真结果与试验数据的相对误差为0.18%~5.16%,验证了分析方法的有效性与准确性。

     

    Abstract: The contact stiffness at the interface between the columns and connecting beams directly affects the dynamic characteristics of the gantry structure in wire laying equipment. Taking into account the three-dimensional microstructure of the interface and the discrete nature of contact asperities, a critical equation for unit cell deformation was established based on Hertzian contact and fractal theory. By introducing a domain scaling factor, three-dimensional fractal models for contact area, normal load, and contact stiffness were established, elucidating the mechanisms by which fractal dimension and surface roughness parameters affect normal contact stiffness. A box-type specimen was designed based on the shape of the gantry structure’s interface, and a simulation method for analyzing the dynamic characteristics of the gantry structure—taking into account the normal contact stiffness of the interface—was proposed. Compared with the results of impact tests, the maximum relative error between the two was 3.27%. On this basis, dynamic characteristic tests were conducted for gantry structures, and it was found that the relative error between the simulation results and experimental data considering contact stiffness of the gantry structure was 0.18%–5.16%, verifying the effectiveness and accuracy of the analysis method.

     

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