面向多级轮辋的轮胎动平衡目标面前置等效标定方法

Forward equivalent calibration method for target planes in multi-level rim tire dynamic balancing

  • 摘要: 针对多级轮辋轮胎动平衡检测中外层标定平面与轮胎目标面不一致、单试重标定在不同试重质量条件下精度不足的问题,对多级轮辋目标面等效标定方法进行了研究。基于刚性转子双平面动平衡原理,建立轮辋外层标定平面到轮胎目标面的前置等效转换模型;采用10、50、100 g标准试重构建复数最小二乘超定方程组,辨识等效标定系数;并通过多种试重的零位校核与传统单试重标定方法进行对比。试验结果表明,在10~100 g试重范围内,所提方法试重加载平面的最大质量相对误差为3.30%,最大相角误差为4.3°,整体精度优于传统单试重标定方法,具有较高的零位校核准确性,可为多级轮辋快速换型标定提供参考。

     

    Abstract: To address the mismatch between the outer calibration plane of the rim and the tire target plane, and the insufficient accuracy of single-trial-weight calibration under different trial-weight mass conditions in tire dynamic balancing with multi-level rims, an equivalent calibration method for multi-level rim target planes was investigated. Based on the rigid-rotor dual-plane dynamic balancing principle, a forward equivalent transformation model from the outer rim calibration plane to the tire target plane was established. Standard trial weights of 10 g, 50 g, and 100 g were used to construct an overdetermined complex least-squares system, through which the equivalent calibration coefficients were identified. The calibration performance was evaluated by zero-position verification under multiple trial-weight conditions and was compared with that of the conventional single-trial-weight calibration method. The experimental results indicate that, within the trial-weight range of 10~100 g, the maximum relative mass error on the trial-weight loading plane was 3.30%, and the maximum phase angle error was 4.3°.The proposed method achieved higher overall accuracy than the conventional single-trial-weight calibration method, indicating that it can improve zero-position verification accuracy under different trial-weight mass conditions. The method can provide a reference for rapid changeover calibration of multi-level rims.

     

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