基于内螺纹磨削的颗粒阻尼减振磨杆优化研究

Study on optimization of particle damping vibration-reduction grinding bar for internal thread grinding

  • 摘要: 针对行星滚柱丝杠螺母内螺纹精密磨削过程中,大长径比磨杆易发生颤振导致加工表面质量下降的问题,开展基于颗粒阻尼技术的减振磨杆参数优化研究。采用离散元法建立颗粒接触力学以及耗能模型,对颗粒材料、粒径及填充率进行仿真优化;通过锤击试验测试磨杆的阻尼比,验证仿真结果,确定最优参数为90%填充率的1 mm铅颗粒;利用最优颗粒参数磨杆开展内螺纹磨削对比试验。结果表明,带颗粒磨杆阻尼比为无颗粒磨杆的2.03倍,磨削后内螺纹表面粗糙度降低28.6%。所设计的颗粒阻尼减振磨杆可有效提高螺母内螺纹磨削后的表面质量,为螺母内螺纹精密磨削提供技术支撑。

     

    Abstract: To address the issue of chatter in slender grinding arbors with large length-to-diameter ratios during precision grinding of internal threads in planetary roller screw nuts, which leads to degraded machined surface quality, parameter optimization of a vibration-damping grinding bar based on particle damping technology was investigated. The discrete element method was employed to establish a particle contact mechanics and energy dissipation model, through which particle material, particle size, and filling ratio were simulated and optimized. The damping ratio of the grinding arbor was tested via hammer excitation tests to validate the simulation results, and the optimal parameters were determined to be lead particles of 1 mm diameter at a 90% filling ratio. Comparative internal thread grinding experiments were conducted using the grinding arbor with the optimized particle parameters. Results show that the damping ratio of the particle-filled grinding arbor is 2.03 times that of the unfilled arbor, and the surface roughness of the ground internal thread is reduced by 28.6%. The designed particle-damping grinding bar can effectively improve the surface quality of ground internal threads of nuts and provide technical support for precision internal thread grinding.

     

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