磨削参数对球墨铸铁平面磨削表面粗糙度影响的实验研究

Experimental study on the effect of grinding parameters on surface roughness in surface grinding of ductile cast iron

  • 摘要: 针对QT500球墨铸铁磨削加工的表面质量问题,开展了系统的磨削实验,探究了磨削方向(顺磨与逆磨)、磨削深度ap及相对线速度比i对工件表面粗糙度的影响规律。结果表明,磨削深度是影响表面粗糙度的最主要因素,表面粗糙度随磨削深度的增加而增大。磨削方向对表面粗糙度的影响与磨削深度密切相关:在小磨削深度时,逆磨的表面粗糙度优于顺磨,大磨削深度时则相反。相对线速度比对表面粗糙度的影响因磨削深度不同而存在差异,小磨削深度下表面粗糙度随相对线速度比的增大呈“先增后减”趋势,大磨削深度下则持续减小。本研究结合磨削表面的微观形貌揭示了不同磨削参数下的材料去除机理,并优选出在逆磨加工中磨削深度为0.01 mm、相对线速度比为2 625时,工件获得了最好的表面质量,为提高QT500球墨铸铁的磨削质量提供了理论依据。

     

    Abstract: In order to address the surface quality issues in the grinding of QT500 ductile iron, systematic grinding experiments were conducted. This study investigated the effects of grinding direction (down-grinding and up-grinding), grinding depth (ap), and relative linear speed ratio (i) on the surface roughness of the workpiece. The results indicated that grinding depth is the most significant factor influencing surface roughness, which increases as the grinding depth increases. The influence of grinding direction on surface roughness is closely related to grinding depth: at small grinding depths, up-grinding results in lower surface roughness than down-grinding, whereas the opposite is true at large grinding depths. The effect of the relative linear speed ratio on surface roughness varies depending on the grinding depth. At small grinding depths, the surface roughness first increases and then decreases with increasing relative linear speed ratio; at large grinding depths, the surface roughness continuously decreases. By analyzing the micro-morphology of the ground surfaces, this study revealed the material removal mechanisms under various grinding parameters. The best surface quality was achieved under up-grinding conditions with a grinding depth of 0.01  mm and a relative linear speed ratio of 2 625, providing a theoretical basis for improving the grinding quality of QT500 ductile iron.

     

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