激光辅助超声磨削Cf/SiC复合材料去除行为研究

Research on the removal behavior of Cf/SiC composites in laser-assisted ultrasonic grinding

  • 摘要: Cf/SiC陶瓷基复合材料是航空航天热端构件的关键材料,其高硬脆性导致加工困难。激光辅助超声磨削是解决该加工难题的有效方法,但该加工方式的作用机制尚不明确。为揭示其去除机理,文章采用连续激光束预制多道烧蚀沟槽,并对比分析了传统、超声磨削和激光辅助超声磨削作用下的材料形貌特征。结果表明:激光作用使材料形成烧蚀凹坑、周圈凸起区及外侧沉积区。传统和超声磨削的去除行为以脆性去除为主,表面存在基体崩碎和纤维撕裂等损伤。而激光辅助超声磨削则结合了脆性断裂和塑性去除,诱导裂纹更倾向沿着纤维方向扩展,产生的磨屑主要为短纤维和基体碎屑,显著改善了表面质量。研究表明,该方法能够有效抑制加工损伤,实现低损伤加工。

     

    Abstract: Cf/SiC ceramic matrix composites are critical materials for aerospace hot-section components, yet their high hardness and brittleness pose significant machining challenges. Laser-assisted ultrasonic grinding is an effective solution for this machining difficulty, but its underlying mechanism remains unclear. To reveal the material removal mechanism of laser-assisted ultrasonic grinding for Cf/SiC, this study prefabricated multiple ablation grooves using a continuous laser beam and comparatively analyzed the surface morphology under conventional grinding, ultrasonic-assisted grinding, and laser-assisted ultrasonic grinding. Results indicate that laser irradiation generated ablation craters surrounded by peripheral ridges and outer deposition zones. Both conventional grinding and ultrasonic-assisted grinding exhibited predominantly brittle removal mechanisms, accompanied by surface damage such as matrix fragmentation and fiber tearing. In contrast, laser-assisted ultrasonic grinding combined brittle fracture with plastic removal, inducing cracks that preferentially propagated along the axial direction. The resulting debris primarily consisted of short fibers and matrix fragments, significantly improving surface quality. This study demonstrates that laser-assisted ultrasonic grinding effectively suppresses machining damage and enables low-damage machining of Cf/SiC.

     

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