考虑指标相关性的生产线广义可靠性综合评价方法

Generalized reliability comprehensive evaluation method for production lines considering indicator correlation

  • 摘要: 生产线作为制造业的核心组成部分,其可靠性直接关系到产品的质量和生产效率。对生产线可靠性进行提升的前提是能够准确评价生产线的可靠性水平。传统评价方法中以平均无故障时间(mean time between failures, MTBF))间隔为主的单一指标已经不能对生产线的可靠性进行准确评价。因此,有必要对生产线的广义可靠性综合评价进行研究。通过对生产线结构以及各部分工作状态进行分析,总结并推导生产线广义可靠性评价指标;针对指标存在一定意义上的重叠和冗余的问题,采用相关性分析方法进行指标的筛选,同时结合熵权法对指标进行权重分配。最后基于改进可拓物元模型对生产线广义可靠性进行综合评价并用实例进行说明。

     

    Abstract: As the core component of manufacturing, the reliability of production lines directly impacts product quality and production efficiency. The premise of improving production line reliability lies in the accurate evaluation of its reliability level. Traditional evaluation methods, which primarily rely on single indicators such as mean time between failures (MTBF), are no longer sufficient for accurately assessing the reliability of production lines. Therefore, it is necessary to conduct research on the comprehensive evaluation of generalized reliability for production lines. The structure of production lines and the working states of their components are analyzed to summarize and derive evaluation indicators for generalized reliability. To address the issue of overlapping and redundant indicators, a correlation analysis method is employed to screen the indicators, while the entropy weight method is used to assign weights to them. Finally, a comprehensive evaluation of the generalized reliability of production lines is conducted based on an improved extensible matter-element model, and a case study is provided for illustration.

     

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