基于多源注意力融合的钛合金铣削刀具磨损预测模型

Tool wear prediction model for titanium alloy milling based on multi-source attention fusion

  • 摘要: 为实现钛合金等难加工材料铣削过程中刀具后刀面磨损量的准确预测,提出了一种基于多源注意力融合的刀具磨损预测模型。采用连续小波变换将切削力与振动信号转换为时频图像;构建嵌入通道注意力的卷积神经网络自适应增强关键特征通道、提取局部特征,由聚焦注意力Swin Transformer建模全局依赖;通过交叉注意力实现力与振动特征的双向深层交互,自适应信号选择模块依据磨损阶段动态选取最优信号分支,回归预测后刀面磨损量。结果表明:在PHM2010公开数据集上,该模型平均决定系数R2为0.994,均方根误差(root mean square error,RMSE)为2.740 μm,优于CNN-BiLSTM、Informer、iTransformer等模型;在自建TC4钛合金数据集上R2达0.967,消融实验表明交叉注意力融合贡献最显著。该模型预测精度高、变参数工况泛化能力良好,可为难加工材料刀具磨损监测提供参考。

     

    Abstract: To achieve accurate prediction of the flank wear of milling tools for titanium alloy and other difficult-to-machine materials, a tool wear prediction model based on multi-source attention fusion was proposed. The cutting force and vibration signals were converted into time-frequency images by continuous wavelet transform. A convolutional neural network embedded with channel attention was constructed to adaptively enhance key feature channels and extract local features, and the global dependencies were modeled by a focused-attention Swin Transformer. The bidirectional deep interaction between force and vibration features was realized through cross-attention, and the optimal signal branch was dynamically selected by an adaptive signal selection module according to the wear stage, after which the flank wear value was predicted by regression. The results show that, on the PHM2010 public dataset, an average coefficient of determination (R2) of 0.994 and a root mean square error (RMSE) of 2.740 μm were achieved by the proposed model, which outperformed CNN-BiLSTM, Informer, iTransformer and other models; on the self-built TC4 titanium alloy dataset, an R2 of 0.967 was reached, and the cross-attention fusion was shown by ablation experiments to contribute most significantly. High prediction accuracy and good generalization capability under varying cutting parameters are offered by the proposed model, and a reference can thereby be provided for tool wear monitoring of difficult-to-machine materials.

     

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