基于恒定材料去除率的弧齿锥齿轮变展成速度磨削方法研究

Research on variable-generating-speed grinding method of spiral bevel gears based on constant material removal rate

  • 摘要: 针对弧齿锥齿轮双面法展成磨削过程中磨削力波动大、砂轮主轴振动剧烈、齿面精度难以保证的问题,提出一种磨削力控制的变展成速度加工方法。通过建立齿面数学模型,计算瞬时接触线长度与瞬时未变形切屑体积,揭示其随摇台角的变化规律;依据相邻区间积分值相等原则,设计分段式变展成速度控制策略,实现材料去除率恒定。在H350GH磨齿机上进行对比实验,结果表明,最优方案可使磨削力波动幅度降低59.27%,主轴振动降低63.62%,齿面误差均方根值(root mean square,RMS)降低33.46%。该方法无需额外传感器,控制简单、效果显著,可为弧齿锥齿轮高效精密磨削提供技术支撑。

     

    Abstract: To address large grinding force fluctuations, severe spindle vibration and poor tooth surface accuracy in double-flank generating grinding of spiral bevel gears, a grinding force-controlled variable generating speed method is proposed. By establishing a tooth surface mathematical model to calculate instantaneous contact line length and undeformed chip volume, their variation laws with cradle angle are revealed; a segmented control strategy is designed based on the equal adjacent interval integral principle to achieve a constant material removal rate. Comparative experiments on an H350GH grinding machine show that the optimal scheme reduces grinding force fluctuation by 59.27%, spindle vibration by 63.62%, and tooth surface error root mean square by 33.46%. This method requires no extra sensors, is simple to control and is highly effective, providing technical support for high-efficiency precision grinding of spiral bevel gears.

     

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