圆弧刃单晶金刚石刀具多目标优化设计

Multi-objective optimization of arc-edged single-crystal diamond tools

  • 摘要: 金刚石刀具在超精密加工领域具有关键作用。为提升刀具制备性能,对单晶金刚石刀具的晶面布局及研磨角度进行了多目标优化研究。基于单晶金刚石动态微观抗拉强度理论,建立了任意晶面的抗拉强度拟合模型,实现了在晶体对称面两侧强度分布的连续与对称计算。结合非支配排序遗传算法,构建了圆弧刃刀具晶面布局与研磨角度的优化方法,在保证研磨效率的同时平衡刀刃强度与轮廓精度。以前角0°、后角10°、刀尖角60°的圆弧刃刀具为对象,优化结果表明该方法能够有效降低研磨强度,提升刀刃使用强度并同时改善后刀面强度分布均匀性,提升刀具形貌精度。该方法为高性能金刚石刀具的设计与制备提供了有效的理论指导和技术途径。

     

    Abstract: Single-crystal diamond tools play a crucial role in ultra-precision machining. To enhance tool performance, a multi-objective optimization scheme was proposed to identify the optimal crystal plane and grinding angle of diamond. Based on the dynamic microscopic tensile strength theory, a tensile strength fitting model for arbitrary crystal planes was established, enabling continuous and symmetric strength distribution calculations on both sides of the diamond crystal symmetry plane. By integrating a non-dominated sorting genetic algorithm, an optimization approach for the crystal plane layout and grinding angle of arc-edged tools was developed considering tool edge strength, profile accuracy and grinding efficiency. Using an arc-edged tool with a rake angle of 0°, clearance angle of 10°, and tool tip angle of 60° as a case study, the optimization results indicate that the proposed method can effectively reduce the required grinding strength, enhance edge strength, improve the strength distribution on the clearance face, and increase profile accuracy. It provides an effective theoretical basis and technical pathway for the design and fabrication of high-performance diamond tools.

     

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