复杂工件加工轨迹驱动的五轴机床运动方案正向设计方法

Forward design method for kinematic schemes of five-axis machine tools driven by complex workpiece machining trajectories

  • 摘要: 针对当前数控机床运动方案设计中存在的经验和仿制依赖、缺乏定量设计方法和工具的问题,提出了一种复杂工件加工轨迹驱动的五轴机床运动方案正向设计方法。建立了旋转轴构型的等效转换模型,将不同旋转轴组合的拓扑变化映射为工件装夹姿态的连续等效变化;以复杂零件加工刀轨作为设计起点,按旋转轴与平动轴2个层级构建了五轴机床运动特性设计评估体系,涵盖运动平稳性、条件数及非线性误差等;揭示了双摆头、双转台、转台摆头型等典型五轴机床构型的运动特性与加工适应特性。以大型螺旋桨叶片加工刀轨为例进行应用验证,结果表明,旋转轴构型全局设计倾向度AB型显著高于CA/CB型;平动轴全局综合指数双摆头型较双转台型低37.5%,且全局一致性最优。开发了五轴机床运动方案正向设计软件功能,实现了从经验依赖的定性设计向科学量化精准设计的转变,为机床运动方案正向设计提供了方法和工具支持。

     

    Abstract: To address the dependence on experience and imitation as well as the lack of quantitative design methods in the kinematic scheme design of CNC machine tools, a forward design method for five-axis machine tool kinematic schemes driven by complex workpiece machining trajectories is proposed. An equivalent transformation model for rotary axis configurations is established, by which the topological variations of different rotary axis combinations are mapped into continuous equivalent changes of workpiece clamping orientations. With complex part machining tool paths taken as the design input, a hierarchical evaluation system for motion characteristics is constructed at the rotary-axis and translational-axis levels, covering motion smoothness, condition number, and nonlinear errors. The method is validated using a large propeller blade machining tool path. The results indicate that the global design preference index of the AB-type double-swivel-head configuration is significantly higher than those of the CA/CB-type and BA-type; the global composite index of the double-swivel-head configuration is 37.5% lower than that for the dual-rotary-table type, with optimal global consistency. The software module for forward design of kinematic schemes is developed, enabling a transition from experience-dependent qualitative design to scientific quantitative design, and providing methodological and tool support for machine tool kinematic schemes.

     

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